Boost Your Plastic Recycling Output with Kitech KCP100+120 Double-Stage Pelletizing Machine
[Zhangjiagang, Suzhou] – KiTech Machinery recently successfully completed a factory test run of its independently developed KCP100+120 dual-stage pelletizing line. This test run rigorously simulated a real-world production environment, conducting continuous production tests on both white HDPE and black LDPE materials. The pellets produced were bubble-free and black speck-free, demonstrating pure quality and ready for direct use in downstream high-end product production, creating maximum value for customers.
The core highlight of this test run lies in its wide adaptability to a wide range of raw materials. Whether it's HDPE or LDPE, or various soft plastic films, the KCP100+120 dual-stage pelletizing line can easily handle them, demonstrating strong plasticizing capacity and process stability. The dual-stage single-screw extruder's advantage lies in its ability to easily process plastic materials with heavy printing inks, high moisture content, poor flowability, temperature sensitivity, and high impurity content.
Technical Core: KiTech's Developed Self-Cleaning Laser Screen Changer
The outstanding performance of this production line is inseparable from its core component: KiTech's developed self-cleaning laser screen changer. Compared to traditional screen changers, this innovative technology represents a revolutionary breakthrough.
Reduced Labor Costs:
No downtime is required for filter changes. The laser screen changer is equipped with six high-efficiency scrapers that automatically remove impurities from the filter, significantly reducing labor costs, ensuring uninterrupted production, and greatly improving production efficiency.
Excellent Filtration Precision:
The laser screen plate features thousands of precision laser-drilled holes, achieving a filtration precision of 80 to 800 microns and highly efficient impurity interception.
Extremely Long Service Life:
The core component, the laser screen plate, is crafted from high-strength chromium-molybdenum steel, offering exceptional wear resistance and toughness. Its 1.5 mm thickened design ensures an exceptionally long service life, significantly extending the lifespan of the filter.
KiTech Mechanical System Components Introduction
1. Automatic Feeding System
Constant Feeding: The automatic feeding system consists of a belt conveyor and a metal detector. The feed speed is controlled by a frequency converter, ensuring uniform and stable material feeding.
Protective Equipment: The metal detector detects metallic impurities in the raw materials to protect critical downstream equipment.
2. Crushing and Compacting System
Multi-Functional: The crushing and compacting system integrates preheating, mixing, semi-plasticizing, and pre-drying functions, ensuring optimal material processing in the extruder.
Precise Temperature Control: The compactor is equipped with a temperature control system (water cooling tubes, cooling fans, and spray devices). Precise temperature control prevents material overheating and ensures consistent raw material quality.
3. Double-Stage Screw Extruder
Excellent Plasticizing: Utilizing a high-efficiency barrel and screw, it delivers excellent plasticizing and high plastic pellet yield.
Double Extruder Design: The dual-stage single-screw extruder design is ideal for processing heavy inks, high-moisture, and temperature-sensitive raw materials.
4. High-Efficiency Filtration System:
The combination of a laser screen changer and a column screen changer effectively removes most impurities from plastic raw materials.
Self-Cleaning Laser Screen Changer: Automatically filters and removes impurities, eliminating the need for manual screen changes, significantly improving production efficiency and saving labor costs.
Piston Screen Changer: The twin-column design offers a large filtration area, effectively filtering impurities and contaminants. It is ideal for continuous production and reduces the need for screen changes.
5. PLC Control System
Well-known Brands: This system utilizes renowned brands such as Simon, Schneider, and ABB, ensuring reliable and reliable quality.
Fully Functional Equipment: Features such as one-touch start and stop, recipe memory, and safety interlocks effectively reduce operator learning curves.
6. Water Ring Pelletizer
High-Quality Blades: KiTech uses premium D2 blades, offering excellent wear resistance and long service life.
Uniform Pellet Size: The European-designed water ring cutter automatically adjusts the pelletizing speed based on melt pressure to ensure uniform pellet size.
7. Mixed Drying System
Moisture Content Below 3%: A combination of vibration drying and horizontal centrifugal drying produces optimally dried plastic pellets.
Water Conservation: A heat exchanger cools industrial water for recycling.
8. Silo System
Storage and Drying: This system effectively stores dried pellets, preventing moisture from affecting secondary production.
Optional Accessories: An online weighing system is available for real-time monitoring of pelletizing line output.
Upgrade Your Recycling Workflow Now!
As a leading manufacturer of plastic recycling equipment, Kitech Machinery offers end-to-end expertise. Contact our team for a free consultation or request an on-site demo to experience the plastic recycling machine in action.
Email: remond@kitechpm.com
Send an Inquiry: www.kitechrecycle.com/contact-us