Kitech Successfully Tests Auto Self-Cleaning Laser Filter System!
Taking a solid step forward in sustainable manufacturing! KiTech Machinery successfully completed a field test of its revolutionary self-cleaning laser screen changer last week, marking a significant breakthrough in efficiency and cleanliness for plastic recycling pelletizing. This innovative technology is designed to address the complex challenges of plastic processing, effectively ending the era of manual screen changes and simultaneously boosting production efficiency and significantly reducing material waste.
I. Widely Applicable
The self-cleaning laser filter system successfully tested demonstrated its powerful impurity filtration capabilities. It is designed to efficiently handle stubborn contaminants in a wide range of recycled plastic materials (including PP, PE, LDPE, HDPE, PS, EPS, ABS, PVB, PVC, and more).
II. Easily Handles Various Impurities
Whether it's metal (iron, steel, aluminum, copper), organic impurities (wood chips, paper, textile fibers), unmelted plastic particles, or inorganic materials (sand, stone), the system effectively intercepts them, significantly improving the purity and quality of recycled plastic pellets.
III. Advantages of the Laser Screen Changer
Reduced Labor Costs:
Completely eliminate the frequent downtime associated with traditional manual screen changers. The laser filter operates intelligently, automatically removing impurities from the filter screen, significantly reducing labor reliance and costs, and ensuring smooth 24/7 production line operation.
Durable and reliable:
The core laser screen is precision-crafted from high-strength chromium-molybdenum steel and features a 1.5mm thick design, imparting exceptional wear resistance and impact toughness. This results in a longer service life, significantly reducing the frequency of filter changes and associated maintenance costs.
Precise interception, guaranteed quality:
Utilizing advanced laser perforation technology, the screen screen is covered with thousands of high-precision micropores, offering a wide filtration range (80 to 800 microns) and ensuring efficient interception of a wide range of impurities.
High-frequency self-cleaning:
Six integrated high-efficiency scrapers create a continuous, rapid cleaning mechanism that instantly removes accumulated impurities from the filter screen surface. This high-frequency cleaning capability ensures that the filter holes remain unobstructed, maintaining high pelletizing line output even with highly contaminated raw materials.
Intelligent constant pressure operation:
The system senses melt pressure in real time and intelligently adjusts the speed of the scrapers and discharge screw to ensure a stable pressure environment throughout the filtration process.
Extremely Low Melt Loss:
The impurity discharge process only entrains a minimal amount of melt, keeping the loss rate precisely controlled at an ultra-low 1%-3%. Compared to traditional filtration methods, this significantly reduces raw material waste, directly improving production economics.
IV. KiTech Machinery: Deeply Engaged in Recycling, Creating a Green Future
As a professional plastics recycling machinery manufacturer with over a decade of industry experience, KiTech Machinery is committed to providing customers with efficient and reliable solutions. Our independently developed automatic laser filter screen changer offers excellent compatibility and is flexibly adaptable to various single-screw and twin-screw extrusion lines. It perfectly solves the pain point of frequent manual screen changes in plastics recycling production, completely eliminating the associated downtime.
Customized Service, Doubled Efficiency:
KiTech understands the unique needs of different production scenarios. Based on your raw material characteristics, target production capacity, on-site operating conditions, and existing equipment models, we will precisely match and recommend the most optimized melt pump system solution for you, ensuring seamless synergy between the laser filter and the main machine, maximizing your production potential and improving overall operational efficiency.
Join hands with Kitech to open a new chapter of efficient, stable and green plastic recycling!