PE Film Recycling Solution: KiTech Machinery's KCP Series Compacting Pelletizer Successfully Tested!
KiTech Machinery, located in Zhangjiagang, Suzhou, is a manufacturer of advanced recycling equipment. Last week, the KiTech KCP80 pelletizing system was tested for pelletizing PE film and PE non-woven fabric. The pellets produced exhibited uniform color, a smooth surface, no bubbles, and excellent heat resistance. The finished pellets can be used for secondary processes such as blow molding, injection molding, blown film, and pipe extrusion, forming a seamless production cycle.
From Raw Materials to High-Quality Pellet: A Seamless Process
Our pelletizing line transforms plastic raw materials into high-quality pellets. The entire process begins with the feed system, proceeds through the cutter and compactor for more thorough crushing and preheating, and then is uniformly fed into the extruder for melting and plasticization. The melt is then filtered through our plate screen changer. The purified melt is then precisely cut by the water ring pelletizing system. Finally, the final pellets are cooled, screened, dried by a vibrating drying system, and stored in a silo system.
KCP Series Component Highlights:
1. Automatic Feeding System
A rubber belt automatically conveys plastic waste, and the feed speed can be adjusted by a frequency converter. This system can be optionally equipped with a metal detector to filter out metallic impurities and protect downstream equipment.
2. Dust Removal Device
A dedicated dust collector for the pelletizing line plays a vital role in the pelletizing process. It not only effectively collects and processes dust, ensuring a clean production environment and employee health, but also protects production equipment, improving product quality, and increasing production efficiency.
3. Crushing and Compacting System
Precision Feeding: Frequency converter and servo motor control enable precise volumetric feeding.
Pretreatment Capabilities: Integrates preheating, mixing, semi-plasticizing, and pre-drying.
Thermal Stability: Precise temperature control (with integrated water cooling pipes, fans, and spray cooling systems) prevents raw material degradation and ensures consistent raw material quality.
4. Single-Screw Extruder
KiTech extruders utilize high-efficiency barrels and screws, resulting in superior plasticization of plastic waste and higher output. The extrusion, degassing, and filtration stages improve melt uniformity and pellet quality.
5. Double Vacuum Degassing System
The dual-chamber design enables non-stop operation, effectively removing low-molecular weights, moisture, and ink from the raw material, improving the quality of plastic pellets.
6. Plate-Type Rapid Screen Changer
The plate-type screen changer offers a simple structure, low cost, easy operation, and low energy consumption during production.
The single-plate, dual-station screen changer provides a large filtration area and fast screen changing speed, enabling non-stop screen changes.
7. European-Style Water Ring Pelletizing System
The European-style water ring pelletizer features a variable speed drive (VFD) that automatically controls the speed based on melt pressure to produce uniformly sized plastic pellets.
Customizable Pelletizing Solutions: KiTech offers custom-designed pelletizing systems—water ring, strand, and underwater—to perfectly match the melt flow index and specific requirements.
8. Vibration Drying System
The integrated drying system combines a vibration dryer with a horizontal centrifugal dryer. Through high-speed centrifugal vibration, it produces dry, uniform plastic pellets with a final pellet moisture content of less than 1%. The water tank is equipped with a heat exchanger for efficient cooling water reuse.
9. PLC Control System
The PLC system utilizes renowned electrical brands such as Siemens, Schneider, and ABB, featuring one-touch automatic start and stop, recipe memory, and automatic power-off for maintenance. The integrated intelligent control and human-machine interface ensures easy operation and a low learning curve.
10. Silo System
As the final critical link in the production line, our silo system ensures your pellets are stored under ideal conditions. This ensures that the plastic pellets remain perfectly dry, retaining their quality, and ensuring flawless quality during all secondary processing steps.
Contact our engineering team to customize a KCP series pelletizing system based on your needs:
✅ Raw material type
✅ Daily production target
✅ Final pellet requirements
✅ Your budget
KiTech Machinery's KCP series production line is more than just a machine; it's the perfect solution for profitable, low-cost, high-volume, high-quality plastic recycling!