Breakthrough in LDPE Recycling: Kitech's Pelletizer with Self-cleaning Laser Filter Tested Successfully!
This week, Kitech's next-generation 5G KCP140 compacting pelletizing system (equipped with a self-cleaning laser filter) completed field trials, earning high praise from customers for its superior pellet quality.
I. Why Choose the Kitech 5G KCP Plus Series?
Wide Application:
Capable of processing a wide range of plastic materials, including LDPE, LLDPE, HDPE, PP, CPP, BOPP, PS, EPS, XPS, ABS, POM, and PA, it's the ultimate solution for a wide range of recycling needs.
Breakthrough Productivity:
Increases output by up to 20% compared to traditional pelletizing systems. Maximize your capacity and meet growing production targets.
Advanced Automation:
Fully automated PLC-controlled processes streamline operation and minimize manual intervention.
Integrated Design:
The KCP series integrates crushing, cutting, compacting, plasticizing, and pelletizing into a single, efficient system, providing a complete recycling solution.
Automatic Laser Filter Technology:
The innovative automatic cleaning feature minimizes downtime, reduces labor reliance, and ensures consistent production of high-quality pellets with minimal manual supervision.
Closed-Loop Plastic Recycling:
High-purity pellets are suitable for injection molding, blow molding, blown film, and pipe extrusion. This enables customers to establish a closed-loop plastic recycling process.
II. 5G KCP Series Core Components
1. Intelligent Feeding
Automatic belt conveyor: Precisely controlled by a frequency converter, it ensures a stable and consistent feed rate.
Optional metal detector: Protects your valuable downstream equipment from damage caused by metal impurities.
2. Drying and Dust Collection Unit
This high-performance dust collection unit effectively captures and collects dust generated by the crushing, mixing, and extrusion processes during the pelletizing process. By reducing dust concentration, it significantly improves air quality, ensuring a healthier and more comfortable workplace.
3. Integrated Preprocessing:
Integrates preheating, mixing, partial plasticizing, and pre-drying.
Cutter Compactor: Utilizes servo motor and frequency converter control for precise volumetric feeding. An integrated cooling system (including water cooling pipes, fans, and spray cooling) prevents the plastic feedstock from overheating.
4. Superior Screen Changer:
1. Advanced Automatic Laser Filter: Automatically removes impurities during operation, eliminating the need for screen changes and significantly reducing labor and maintenance costs.
The core component, the laser screen, is made of chromium-molybdenum steel for excellent wear resistance and toughness. Its 1.5 mm thickness ensures a long service life and reduces replacement frequency.
2. Large-Capacity Column Filter: Features a large filtration surface area to effectively capture fine particles and contaminants.
It is ideal for high melt flow applications, reducing the need for frequent screen changes and improving overall production efficiency.
5. Double Vacuum Degassing:
The unique dual-chamber system effectively removes low molecular weight substances, moisture, and inks while ensuring continuous operation, significantly improving pellet quality.
6. Versatile Precision Pelletizing:
Customized Pelletizing Solutions: Choose the most suitable pelletizing method—water ring pelletizing, strand pelletizing, automated strand pelletizing, or underwater pelletizing—based on your plastic melt flow index (MFI) and requirements.
European-style water ring pelletizer: Utilizing a European-style water ring cutter system, variable speed control automatically adjusts according to melt pressure, producing uniform pellets.
7. Efficient Drying and Processing:
Integrated Drying System: Our combined vibratory and horizontal centrifugal dryers ensure a final pellet moisture content of less than 3%.
Water Recycling: A heat exchanger in the water tank effectively reuses cooling water.
8. Automated Packaging and Control:
Centralized PLC Control (Siemens/Schneider/ABB): Our advanced PLC control system ensures one-button start/stop for simple and efficient operation; programmable recipe memory effectively eliminates setup errors; and integrated safety interlocks ensure operator safety.
III. Kitech Machinery Commitment
As a professional recycling equipment manufacturer, Kitech Machinery empowers industries worldwide with smarter, sustainable solutions. Our mission? To turn the tide on plastic waste-efficiently, profitably, and responsibly."
Email: remond@kitechpm.com
Send an Inquiry: https://www.kitechrecycle.com/contact-us
Contact us team for an initial discussion. We are committed to producing the best quality products at the most competitive prices.