Kitech AGS Single Shaft Shredder Achieves High throughput in Multi Waste Plastic Test!
This week, Kitech Machinery's AGS1600 single-shaft shredder successfully completed its trial run! During this field test, the equipment demonstrated excellent shredding performance on a variety of plastics. On-site video footage demonstrates stable operation, high processing efficiency, and uniform output particle size.
I. Operating Principle Overview
After the material is fed into the chassis through the feed system, it is broken down into fine fragments through a combination of tearing, squeezing, and shearing, ultimately being discharged smoothly through the mesh. This single-shaft shredder is particularly adept at processing easily entangled materials (such as plastic film) and can tolerate small amounts of light metal impurities.
II. Main Materials Processed
AGS series is suitable for handling a variety of materials, such as agricultural film, BOPP packaging film, PET/LDPE film, PP woven bags, PP/PE bottles, plastic pallets, EPS foam blocks, plastic baskets, etc.
1. LDPE Film
2. PP Woven Bags
3. PP/PE bottles
4. Plastic Baskets
III.Core Technologies and Innovations
1. Feed System:
Utilizing a combined feed port and rubber conveyor belt, the material enters the shredding chamber smoothly via the conveyor belt. The feed hopper has been specially optimized by Kitech to effectively prevent spillage. The rubber conveyor belt is more durable than conventional PVC, ensuring stable feeding for continuous, large-scale operations.
2. Blade System:
As the core of the machine, the blades are installed in the shredding chamber and driven by a large-diameter solid steel rotor. The AGS series utilizes second-generation high-strength alloy steel blades, featuring a rugged, wear-resistant structure. They maintain efficient shredding even under heavy loads, significantly extending the machine's service life.
3. Hydraulic System:
A built-in swinging hydraulic pusher effectively prevents material blockage and reduces guide rail wear. The hydraulic power unit features a compact design for simplified maintenance.
4. Gearbox System:
Equipped with a renowned low-speed, high-torque gearbox, specifically designed for high-strength plastic crushing, it offers efficient power transmission, quiet operation, energy-saving operation, and low maintenance.
5. Motor System:
Utilizes a WEG high-performance motor for powerful and reliable operation. Motor power can be flexibly adjusted based on processing volume and material type, ensuring optimal resource allocation.
6. Bearing System:
Utilizes imported heavy-duty guide bearings with excellent radial and axial load capacity, ensuring long-term, continuous and stable operation with minimal vibration and noise.
7. PLC Control System:
Equipped with an advanced PLC control system, it supports flexible programming and customization of various material modes. Its modular design and intuitive diagnostic interface simplify operation and maintenance. The system features safety features such as multiple interlocks, emergency stop, and automatic power-off during maintenance.
8. Replaceable Screen:
Users can select either a Z-type or O-type screen (aperture size 10-50mm) based on material type. Substandard fragments are automatically returned to the crushing chamber for secondary processing, ensuring uniform discharge.
IV. Why choose the Kitech AGS1600 shredder?
Efficient Shredding: Equipped with high-strength alloy steel blades, this plastic shredder demonstrates excellent shredding efficiency.
Stable Frame: Constructed of thick plate, the frame easily withstands high torque and ensures overall structural stability.
Intelligent Operation: The PLC automatic control system makes operation simple and easy to understand, allowing users to easily adapt to various operational needs.
Environmental Performance: The plastic shredder operates at low speed and high torque while maintaining low noise levels, and dust emissions strictly meet environmental standards.
Easy Maintenance: Equipment adjustment and maintenance are simple and quick, with economical maintenance costs, further enhancing cost-effectiveness.
Versatile Adaptability: The blades can be flexibly adjusted and replaced to meet different material shredding requirements, providing strong adaptability.