Your Solution for PP Non-woven Fabric: Kitech's KCP100+120 Double-Stage Underwater Strand Pelletizer
We are pleased to announce that this week, Kitech Machinery successfully tested its KCP100+120 two-stage pelletizer for PP non-woven fabric! This pelletizing system features an economical and practical underwater strand cutting system. It utilizes a three-step process: extrusion → water cooling → strand cutting. The system consists of a strand die, cooling water tank, air dryer, strand pelletizer, and vibratory drying system. Underwater strand pelletizing is a highly cost-effective option for your plastic recycling solution.
Kitech Machinery's KCP series two-stage plastic pelletizer integrates multiple functions, including crushing, cutting, compression, plasticizing, and pelletizing, providing an intelligent and efficient solution for recycling various plastic waste materials. Furthermore, the two-stage combination makes this pelletizing system ideal for recycling films with heavy ink content, high moisture content, and high impurity content. Let's visit Kitech's factory to see the recycling system in action.
1. Feeding System
The feeding system utilizes a belt conveyor, which automatically feeds the material during operation, with the feed rate controlled by a frequency converter. The system is also equipped with a metal detector to remove metallic impurities from the raw materials and protect the briquetting machine (pelletizer).
2. Dust Removal Device
Healthier Work Environment: Actively captures dust, promoting factory cleanliness and safeguarding worker health.
Extended Machine Life: Minimizes wear and tear on precision machinery caused by dust, extending its service life.
Excellent Pellet Purity: Prevents dust contamination, ensuring the purity and consistency of the final pellets.
3. Cutting and Compacting System
Kitech Machinery's independently developed crushing and compacting system features preheating, mixing, semi-plasticizing, and pre-drying functions, ensuring stable and rapid raw material feeding. The compactor is also equipped with a temperature control system to prevent overheating of the raw materials, which could affect subsequent pelletizing.
4. Two-Stage Granulation System
Kitech Machinery's independently designed and developed two-stage single-screw extruder is ideal for processing heavily-printed films, high-moisture films, and temperature-sensitive raw materials. The raw materials undergo two stages of extrusion, filtration, and degassing, resulting in enhanced plasticization and higher pellet quality.
5. Plate Screen Changer
Maximum filtration area: Designed for high-volume, continuous production.
Reduced downtime for screen changes: The dual-station design enables seamless, uninterrupted screen changes.
Ceramic heating technology: Precisely controls melt temperature for enhanced output consistency.
Intelligent pressure monitoring: Jefro sensors enable proactive maintenance to prevent production delays.
6. PLC Control System
Kitech's touchscreen panel features a visual 3D interface, making it easy to understand and convenient for operators, effectively reducing learning curves. The system utilizes well-known electrical components from Siemens, Schneider, ABB, and LS.
8. Underwater Strand Pelletizing System
This system is an affordable and versatile solution suitable for a variety of applications. It utilizes a three-step process: extrusion, cooling, and cutting. The plastic melt is first formed into strands through a die, then cooled and solidified in a water tank. Finally, a pelletizer cuts the pellets into uniform pellets. This system achieves a pellet size uniformity of up to ±0.3 mm, making it ideal for large-scale production of general-purpose plastics such as PP and PE.
KiTech Machinery boasts a professional technical team and advanced production processes. We are committed to producing cost-effective, high-quality plastic recycling equipment to help customers worldwide achieve green production. We will continue to contribute to the global ecological environment and provide customers with superior products and services.