Kitech Machinery High Output 500-600KG/H AGS1200 shredder was successfully tested!
The main raw material of this test machine is LDPE film. During the operation of the equipment, the feeding is smooth, the size of the discharged fragments is uniform, and the crushed products can be directly sold as recycled raw materials or enter the downstream deep processing process. The output data is based on the LDPE film test, and the actual production capacity will fluctuate according to the material.
The AGS series single-shaft shredder is specially developed for large recycling companies and shows excellent performance in the following fields:
► Film: agricultural film, BOPP packaging film, PET/LDPE film
► Hard materials: woven bags, large block waste, plastic pallets
Working principle of AGS series shredder
The working principle of the shredder is to shear, tear and squeeze the material through the high-speed rotating shredder blade to achieve the purpose of shredding. During the shredding process, the material is first fed into the shredding chamber and then quickly cut into small pieces by the blade. The shredded materials are discharged through the screen to achieve material separation and recycling.
Main highlights of AGS series shredders
AGS shredders are equipped with powerful swinging hydraulic pushers, which effectively prevent blockage and reduce wear on the internal guide rails. The hydraulic power station is tightly integrated with the shredder cavity, which saves space while protecting the hydraulic station and is very convenient for maintenance. All AGS series models are equipped with E-type smooth rotors, and the external bearing box design is based on the hydraulic screen frame, which is both safe and reliable.
1. Feeding system
Its main function is to ensure that large volumes of raw materials are efficiently and smoothly transported to the shredding cavity for shredding, avoiding the jamming of raw materials during the feeding process. At the same time, the rubber conveyor belt used by KEIKE Machinery is more durable and has a longer service life than ordinary PVC conveyors.
2. Rotor and blade system
Kitech Machinery AGS series shredders adopt a large-diameter flat rotor design, which is mainly made of solid steel, with excellent durability and uniform force distribution. This sturdy design ensures stable processing performance even under heavy load conditions and minimizes wear. Equipped with high-strength alloy blades and a sturdy structural design, the blades of the shredder account for 20% of the machine cost and can be called the "heart" of the shredder. The quality and performance of the blades directly affect the service life and crushing effect of the shredder.
3. Bearing seat
The system is equipped with heavy-duty guide bearings installed in reinforced bearing seats, which can provide unparalleled radial and axial load-bearing capacity. The bearing is the core component of the bearing seat, and its performance directly affects the operating efficiency and service life of the crusher. Kitech Machinery uses high-quality bearing systems to ensure smooth and low-vibration operation even in a continuous operation environment.
Gearbox
Kitech Machinery AGS shredder uses a well-known brand of gearbox. The low-speed and high-torque gearbox can provide optimized power transmission for harsh material processing applications. This drive solution ensures quiet operation, energy-saving and efficient operation, and minimizes maintenance requirements during long-term operation.
Motor
Kitech Machinery AGS shredder uses WEG motors, which are efficient, low-energy consumption and reliable.
Hydraulic cylinder
AGS shredder's powerful swinging hydraulic pusher effectively avoids material blockage
Hopper
Kitech's special hopper optimized for design can effectively prevent materials from flying out.
Replaceable screen
Users can choose Z-type or O-type screens to be installed under the rotor according to different materials. The aperture is usually 10-50mm to determine the size of the required flake particles. The substandard fragments are returned to the crushing chamber for secondary processing to ensure uniform discharge.
PLC controller
Kitech's advanced PLC control system is flexible and programmable and can be freely customized according to your unique industrial needs. Intuitive diagnostics and modular design simplify the workflow, ensuring easy maintenance and fast troubleshooting. Improve accuracy and maximize uptime. With a safety protection system, the power is automatically cut off when the maintenance door is opened to prevent accidental start-up.
At the same time, the system is equipped with advanced safety protection systems, such as "multiple interlocks" and "emergency stop" functions. These functions protect the personal safety of machine operators and reduce the incidence of accidents.
Maintenance and care
Regularly clean the inside and outside of the plastic shredder to remove dust, debris and other debris to prevent the accumulation of these debris from affecting the normal operation of the machine. For the cutting tool, it is necessary to check it regularly. Once it is worn to a certain standard, it must be replaced in time to ensure the quality and efficiency of cutting. In addition, the cutting tool must be kept clean to prevent the residual woven bag fragments from affecting the cutting effect.
The transmission parts of the equipment, such as belts and chains, must be lubricated and checked regularly. According to the instructions in the manual, add appropriate lubricating oil to ensure smooth transmission. At the same time, it is also necessary to check the tension of the belt and chain, because improper tension may cause slippage and other faults, which in turn affect the normal operation of the machine.