High-efficient AGF Series Crusher was Successfully Tested in Kitech Machinery Factory!
Kitech Machinery AGF series crusher is specially designed and developed for plastic film, small hollow bottles and PET bottles. According to the characteristics of different materials, targeted rotor structure design can be adopted to achieve "special machine for special purpose" to achieve the best crushing effect. Its main working principle is to drive the moving knife disc to rotate at high speed through the motor. During the high-speed rotation of the moving knife, the gap formed between the moving knife and the fixed knife is used to create a cut for plastic crushing and shearing, thereby crushing large pieces of plastic. The crushed plastic is filtered and output by the screen according to the size of the plastic particles.
I. Main applications:
1. Plastic film recycling
2. Large plastic baskets recycling
3. PET Plastic Bottles Recycling
4.LDPE Trip Tape Recycling
5. PP/PE Plastic Tubes:
II. Main advantages:
Efficient crushing: Compared with ordinary crushers, the output of Kitech AGF series crushers can be increased by about 20% to 40%. Whether it is a factory with a large processing volume or a small recycling station, it can complete the initial crushing of a large amount of waste plastics in a short time.
Strong adaptability: AGF series crusher can process various types of waste plastics, whether hard plastic pipes or soft plastic films. This wide adaptability makes it occupy an important position in the waste plastic recycling market.
Convenient maintenance: The structure of the single-shaft crusher of Kitech Machinery is relatively simple, and daily maintenance is easier. It reduces the downtime of the equipment, improves the efficiency of the equipment, and also reduces the maintenance cost.
III. Crusher core components introduction
1. High-efficiency Feeding Hopper
The rectangular feeding port uniquely designed for the crushing of plate materials is convenient for the long-strip plate to be put into the crushing and improves work efficiency. The optional suction fan and storage bin can form a plate crushing and recycling system to give full play to the recycling efficiency.
2. Bearing and Counterweight wheel
The sealed bearing is adopted, and the bearing rotation remains good for a long time. Heavy-duty guide bearing and oversized outer bearing seat. The main function of the counterweight wheel is to balance the weight on both sides of the main shaft. Kitech Machinery uses high-quality bearing systems to ensure smooth and low-vibration operation even in a continuous operation environment.
3. Efficient Motor
WEG motors used by Kitech Machinery have the advantages of high efficiency, low energy consumption and high stability. Equipped with motor overload and electrical interlocking protection system to ensure the safe use of the equipment.
4.Electro-hydraulic control
Electro-hydraulic control is a highly automated mechanical equipment. The equipment housing and screen bracket can be opened through the controller to realize human-machine interactive operation. This automated processing method can greatly reduce the operator's workload and improve work efficiency. Its structure is strong, its service life is long, and its reliability is high, which can meet the needs of stringent industrial applications.
5. Wear-resistant Blade
The blade is made of high-hardness D2 alloy, which is durable, V-shaped cutting technology, and stepped blade rotor structure is suitable for film and hollow plastic. The blade shape is reasonably designed, the finished product has uniform particle size, good crushing effect, and beautiful appearance design.
6. PLC controller
Kitech Machinery's advanced PLC control system is flexible and programmable, and can be freely customized according to your unique industrial needs. Intuitive diagnostics and modular design simplify the workflow, ensuring easy maintenance and fast troubleshooting. It has a safety protection system, which automatically cuts off the power when the inspection door is opened to prevent accidental start-up.
7. Customizable Screen
The customizable screen is a highlight. By adjusting the aperture size of the screen, the output size after crushing can be accurately controlled to meet the requirements of pipe particle size in different recycling scenarios. After its processing, the discarded plastic has been transformed into a valuable resource that can be reused, reducing the dependence on new raw materials and greatly saving production costs.
IV. How should the plastic crusher be used and maintained correctly?
- First of all, the plastic crusher should be placed in a stable and ventilated room to prevent the machine from falling sideways during operation, effectively ensure the normal heat dissipation of the motor, and extend its service life.
- Before starting, you should first ensure that the knife holder is flexible, there is no collision in the crushing chamber, and the direction of rotation is consistent with the direction indicated by the arrow of the machine. After starting, it should be allowed to idle for 1-2 minutes, and then feed the material after there is no abnormality.
- The feeding speed should be uniform during crushing, and it is not advisable to feed too much raw material at one time to prevent blocking the crushing chamber. When crushing plastics with good toughness and elasticity, the feeding amount should be strictly controlled, otherwise it is very easy to cause the blade to get stuck, the motor to be overloaded or even burnt out.
- Keep the feeding speed of the crusher uniform to prevent overload or no-load. It is forbidden for hard objects such as metal to enter the machine to cause unnecessary damage. Do not work overloaded for a long time. If vibration, noise, high temperature of bearings or motors occur during the crushing process, the machine should be stopped immediately for inspection to prevent unnecessary damage to the equipment.
- Before starting the plastic crusher for the second time, clean the remaining fragments in the crushing chamber first, which can reduce the resistance of the motor starting and extend the service life of the equipment. At the same time, regularly clean the dust outlet under the flange to effectively prevent the discharged powder from entering the bearing of the machine.
- In the case of long-term use of the equipment, pay attention to regularly add lubricating oil to the bearing to reduce bearing wear or damage. At the same time, regularly check whether the belt is loose. If it is loose, adjust it in time.
- Check the sharpness of the tool regularly. If the blade is blunt, sharpen it or replace it with a new one in time to avoid machine jams. Check and adjust the gap between the moving blade and the fixed blade in the cutting chamber regularly, and check the blade fastening bolts to prevent the blade from loosening.
V. Upgrade Your Recycling Workflow Now!
As a leading manufacturer of plastic recycling machinery, Kitech Machinery offers end-to-end expertise. Contact our team for a free consultation or request an on-site demo to experience the AGF series crusher in action.
Our professional sales, technical, and overseas teams provide comprehensive support throughout the entire lifecycle—from pre-sales planning to post-sales maintenance.
Email: remond@kitechpm.com
Send an Inquiry: www.kitechrecycle.com/contact-us