Successful Test of Kitech Machinery’s KSP Series Single Stage Self-Cleaning Laser Filter Water Ring Pelletizing System for PP regrind Flakes
The KSP series pelletizing system produced by Kitech Machinery is a specialized plastic recycling solution designed for hard plastic scraps. It is suitable for processing plastic flakes like PP PE ABS PS HIPS PC etc.
(1) PE/PP bottle/baskets/bins/container regrind flakes
(2) HDPE pipe/pallets/trays regrind Flakes
(3)HDPE drum/buckets regrind Flakes
(4) PS/ABS regrind flakes from home appliance housing
(5) PC bottle/drum regrind flakes
The KSP pelletizing system integrates feeding, plasticizing, pelletizing, and drying into one streamlined process. The final pellets can be directly used in injection molding, blow film, or extrusion production lines, enabling customers to achieve a closed-loop plastic recycling and reproduction workflow.
Test Highlights
The recent trial run of the KSP Series Single-Screw Pelletizing System focused on PP flakes. As shown in the images below, the produced plastic pellets meet remanufacturing standards, demonstrating excellent quality and consistency.
The KSP series single stage pelletizing system of Kitech Machinery is mainly equipped with the following important components:
1.Screw Feeder
Transfers crushed raw materials into the single-screw extruder.
Made of stainless steel for extended service life.
Customizable capacity to suit different production needs.
Built-in magnetic rack, it can effectively remove the magnetic metal in the material to protect the main extruder
2.Single-Screw Extruder
Features high-efficiency barrel and screw (self-developed by Kitech).
Delivers superior plasticizing performance with 20% higher output than conventional extruders.
Constructed with high-wear-resistant alloy, offering 1.5x longer life span than standard materials.
3. Degassing System
Dual vacuum degassing removes low-molecular-weight compounds, moisture, and printing inks, enhancing pellet purity.
4. Self-Cleaning Laser Filter
The self-cleaning laser filter automatically removes impurities during operation, no need to change the wire mesh manually, reducing the mesh cost and labor cost.
The laser screen plate is made of Chromium-Molybdenum steel, it has excellent wear resistance and toughness, the thickness is 1.5mm, it ensures a long service life and reduces the frequency of replacement.
On the laser screen plate there are thousands of holes drilled by laser, it ensures High filtration efficiency. With the advanced laser technology, the laser screen can be with a precision of 80-800 microns
5. Pelletizing System
European-designed water ring pelletizer ensures uniform, non-sticking pellets.
Frequency converter-adjustable cutting speed for precise pellet size control.
6. Vibration & Drying System
Combines vibrating dryer and horizontal centrifugal dryer for thorough moisture removal.
7. Touchscreen Control Panel
Reservation heating, safe and easy
Parameters, formula memory function, changing material without repeated setting parameters, one key to star.
Equipped with Siemens PLC program and touch screen for easy operation.
Adopt double circuit emergency stop and safety relay to ensure the whole line meets CE, CSA and UL safety standards.
Following set logisitical sequence and materials processing requirment, interlocked system modules can start by “one button only”, to avoid mistake or fault occurred by manual oation.
Kitech Machinery’s KSP series pelletizing system delivers high efficiency, low power consumption, durability, intelligent and automation, it’a an good choice for recycling hard plastic . For more details, please contact Kitech Machinery at once!