This week, Kitech successfully tested its double stage cutter compactor pelletizing system, a flagship plastic recycling machinery designed for high‑efficiency film recovery. The KCP series plastic granulator is very suitable for processing various soft plastic films, such as raffia, filaments, bags, woven bags, woven fabrics, etc. Kitech's KCP series can be widely used in various materials, such as PE, LDPE, HDPE, LLDPE, PP, BOPP, ABS, EPS, XPS, PS, etc. This trial mainly tested the recycling of three common film raw materials by the KCP series pelletizing system.
(1) LDPE plastic film
(2) HDPE film after crushing and washing
(3) HDPE bags with printing ink
Kitech Machinery's KCP series double stage plastic pelletizing machine integrates multiple functions such as crushing, cutting, compaction, plasticization and granulation. It is an intelligent and efficient plastic recycling machinery for various plastic wastes. At the same time, the two‑stage combination makes this granulation system tailor‑made for recycling films with heavy printing ink, high moisture content and high impurities. Let's go to the Kitech factory to see the actual operation of the recycling system.
1. Feeding system
The feeding system uses a belt conveyor, which can realize automatic feeding during operation, and the feed amount is controlled by the frequency converter. At the same time, it is equipped with a metal detector for removing metal impurities in the raw materials to protect the compactor ( Agglomerator)
2. Crushing and compacting system
The crushing and compacting system developed by Kitech Machinery has functions of preheating, mixing, semi-plasticization and pre-drying, which can ensure stable and rapid feeding of raw materials. The compactor is also equipped with a temperature control system to prevent the raw materials from overheating and affecting the subsequent production of pelletizing.
3. Double stage pelletizing system
The two sets of single‑screw extruders designed and developed by Kitech Machinery are very suitable for heavy ink printing films, films with high moisture content, and raw materials that are sensitive to temperature. These extruders serve as a reliable extruder for pp pe recycling, ensuring thorough melting and homogenization. The raw materials are extruded, filtered and exhausted twice, making the plasticizing effect and particle quality even better.
4. Vacuum degassing system
The forced double vacuum exhaust system can effectively remove low molecules, moisture, ink, etc. through high temperature, and improve the quality of plastic particles.
5. PLC control system
The touch screen panel of Kitech Machinery uses a visual 3D stereoscopic picture, and the working interface is simple and easy to understand, which is convenient for workers to operate and effectively reducing the learning cost. This system is assembled by well-known electrical components brands such as Siemens, Schneider, ABB, LS etc.
Kitech Machinery has a professional technical team and advanced production technology. We are committed to producing cost‑effective and high‑quality plastic recycling machinery, helping global customers achieve green production. When considering the plastic pelletizing machine price, Kitech offers competitive solutions that balance performance and investment, ensuring you get maximum value for your recycling needs. With our robust extruder for pp pe recycling and comprehensive system design, we continue to contribute to the world's ecological environment and provide customers with better products and services.