Kitech KSP180 Plus Pelletizing Line Achieves 1500 KG/H Throughput in PP Battery Case Recycling Trial
Kitech Machinery's KSP180 Plus single-stage pelletizing system has successfully processed recycled polypropylene (PP) battery cases at a rate of 1,500 kg/h during factory trials. Attending clients observed seamless operation and commended pellet quality, prompting detailed technical consultations with Kitech's engineering and sales personnel.
Advanced Granulation Technology for Rigid Polymers
As the enhanced iteration of the KSP series, Kitech Machinery KSP PLUS line incorporates performance upgrades that substantially increase processing efficiency. This next-generation system delivers 1.5–2 times the throughput of conventional pelletizing lines while ensuring consistent pellet quality and operational stability. Engineered specifically for rigid plastic scrap (PP, PE, ABS, PS, HIPS, PC), it integrates feeding, plasticization, pelletizing, and drying within a compact footprint.
Key Components & Technological Advancements
Kitech Machinery Screw Loader: Transfers pre-crushed material (<14mm) with customizable feed rates and hopper capacities.
Kitech Machinery Single-Screw Extruder: Features precision plasticization, degassing vents, and wear-resistant alloy barrel/screw components offering 1.5× extended service life.
Kitech Machinery Self-Cleaning Laser Filtration (Patented): Utilizes laser-drilled micro-screens (80–800μm) to remove contaminants. Hardened alloy construction doubles mesh longevity. An integrated six-blade scraper enables continuous 24/7 cleaning, eliminating downtime for screen changes. Maintains high yields with heavily contaminated feedstock.
Kitech Machinery European Water-Ring Pelletizer: PLC-controlled cutting adjusts speed via real-time melt pressure monitoring, ensuring uniform pellet geometry (±0.2mm tolerance). Vibration-dampened pressure gauges enhance stability.
Kitech Machinery Vibration + Centrifugal Drying: Two-stage process achieves <0.5% moisture content. Integrated heat exchanger enables closed-loop water cooling, reducing consumption by 40%.
Kitech Machinery Industrial HMI PLC: Powered by Siemens/Schneider/ABB components, the touchscreen interface reduces operator training time by 50%.
Kitech Machinery Storage Silo: Offers customizable capacity with moisture protection, load monitoring, and automated packaging interfaces.
Operational & Economic Advantages
-
High Output: Processes 1.5 tonnes/hour of PP flakes, enabling annual throughput exceeding 12,000 tonnes.
-
Extended Durability: Critical components rated for 10,000+ operational hours.
-
Reduced Maintenance: Laser filtration decreases upkeep costs by 30% compared to traditional screen changers.
-
Sustainability Impact: Each unit repurposes over 18 million plastic items annually, diverting waste from landfill.
Kitech combines advanced R&D with ISO-certified manufacturing to deliver cost-effective, high-performance recycling solutions. Our systems empower clients to meet zero-waste objectives and enhance profitability amid rising global demand for circular plastics.
Commitment to Sustainable Solutions
As an innovator in plastic recycling technology, Kitech Machinery provides industries worldwide with efficient and economically viable systems to address plastic waste responsibly.
Core Product Offerings:
-
Pelletizing Lines: Convert scrap into premium-grade pellets with precision efficiency.
-
Recycling & Washing Systems: Transform contaminated plastics into reusable flakes.
-
Shredders & Crushers: Preprocess bulky waste for seamless downstream handling.
-
Squeezers & Dryers: Optimized for high-moisture plastics like LDPE film and PP woven bags.
Contact us for an initial consultation. We deliver premium quality at competitive pricing.
Email: remond@kitechpm.com
Contact: https://www.kitechrecycle.com/contact-us