AGS1200 Shredder Runs Successfully at Kitech Factory: High Output of 500-600 KG/H LDPE Film Processing
Last week, the AGS1200 single-shaft shredder was successfully operated at the Kitech factory, achieving a production of 500-600 kg/hour in the shredding process of LDPE film. At the test site, the process was still running smoothly in the face of large volumes of LDPE film, and the output size was uniform. The shredded film can be directly sold as a recycled raw material or further processed.
I. Working principle:
Kitech Machinery AGS1200 shredder feeds the material into the machine through the feeding system. After tearing, squeezing and shearing, the material is broken into small pieces and discharged through the mesh holes. The equipment is particularly suitable for processing materials with strong entanglement, allowing a small amount of light and thin metal objects to be contained. It has the characteristics of low blade maintenance cost, low noise, easy operation, wide application range, and small footprint.
II.Application scenarios:
1.Agricultural Film
2.BOPP Packaging Film
3.PET Film
4. LDPE Film
5.Woven Bags
6.Plastic Pallets
7.Plastic Scraps
7.Nylon Thread
III.Core technology highlights
1.Feeding system
The feeding system consists of a feed port and a rubber conveyor belt. The size and shape of the feed port vary depending on the type and size of the plastic material being processed. The optimized hopper design prevents material overflow. Kitech Machinery can provide professional customization services based on the different needs of customers. Rubber conveyor belts are stronger and more durable than ordinary PVC conveyor belts, and can achieve large-capacity material transportation even under continuous and uninterrupted factory operations.
2.Blade system
The blade is located inside the shredding chamber and is driven by a large-diameter flat rotor made of solid steel. It is the core component of the plastic shredder. The blade material of the AGS series shredder is usually made of second-generation high-strength alloy steel. The material uniquely developed by Kitech Machinery has high hardness and wear resistance. The shapes of the knives are diverse, including straight knives, curved knives, toothed knives, etc. Knives of different shapes are suitable for different types of plastics.
3.Hydraulic system
The integrated swing-type hydraulic pusher prevents material blockage while minimizing wear on the internal guide rails. The compact hydraulic power unit design simplifies subsequent maintenance of the machine.
4.Variable speed system
The low-speed, high-torque gearbox provides quiet, energy-saving power transmission and minimizes maintenance requirements.
5.Motor system
The motor powers the shredder. Kitech Machinery uses WEG high-quality motors to ensure efficient operation of the shredder. The motor power can be selected according to the production capacity of the shredder and the type of plastic processed.
6.Bearing assembly
High-quality imported heavy-duty guide bearings provide excellent radial and axial load capacity, ensuring the stability and safety of the equipment.
7.Control system
Kitech Machinery's advanced PLC control system is flexible and programmable and can be freely customized according to different material types. Intuitive diagnostics and modular design simplify the workflow, ensuring easy maintenance and fast troubleshooting. Safety features include multiple interlocking mechanisms, emergency stop and automatic power off during maintenance.
8.Replaceable screen
Users can choose the type of screen installed under the rotor, Z-type or O-type (usually with a hole diameter of 10-50 mm), according to the processed materials to meet the use requirements of different recycling scenarios. Fragments that do not meet the size requirements will be sent back to the crushing chamber for reprocessing to ensure uniform output materials.
9.Transfer silo
The accumulated fragments are transported to the downstream equipment at a relatively constant and controllable rate through the discharging device at the bottom of the silo. It solves the contradiction between the discharging of the front-end shredder and the continuous and stable requirements of the subsequent equipment, and is the key node to ensure the smooth, efficient and continuous operation of the entire production line.
IV. Why choose Kitech Machinery AGS1200 shredder?
Efficient crushing: The plastic shredder equipped with heavy moving knives demonstrates excellent crushing efficiency.
Stable frame: The machine frame is made of thick plates and can easily withstand high torque to ensure the stability of the overall structure.
Intelligent operation: The PLC automatic control system makes the operation simple and easy to understand, allowing users to easily cope with various operational needs.
Environmental performance: The plastic shredder operates at low speed and high torque while maintaining low noise, and dust emissions strictly meet environmental standards.
Convenient maintenance: The equipment adjustment and maintenance process is simple and fast, and the maintenance cost is economical, which further improves the cost performance.
Wide range of adaptability: The blades can be flexibly adjusted and replaced according to the needs of shredding different materials, showing strong adaptability.
Please contact our sales team to configure a shredder recycling solution based on your material type and size, as well as your daily throughput requirements.
Email: remond@kitechpm.com
Contact Us: https://www.kitechrecycle.com/contact-us