600-650 KG/H Kitech 5G KCP120 Plus Cutting Compactor Pelletizing Machine with Auto Laser Filter for PE Film Recycling

The new generation of 5G KCP series granulators with self-cleaning laser filter from Kitech Machinery. This advanced system has excellent performance and sets new benchmarks in productivity, material versatility and operating economy.

I. Why choose Kitech 5G KCP Plus series?

Unparalleled material versatility: Easily handle a wide range of polymers - from common ones such as LDPE, LLDPE, HDPE, PP, CPP and BOPP) to engineering plastics and specialty plastics such as PS, EPS, XPS, ABS, POM and PA. It can meet various recycling scenarios and needs of customers.

High productivity: Compared with traditional granulators, the output can be increased by 20%. Maximize output and meet growing production targets.

Cost savings: The energy consumption ratio is significantly reduced by 20%, which greatly reduces operating costs. Experience real energy saving and emission reduction, helping to achieve emission reduction targets.

Advanced automation technology: Kitech fully automatic PLC control process simplifies management, one-button start and stop, and reduces personnel requirements.

Self-cleaning laser filter technology: The 5G KCP PLUS is equipped with an automatic self-cleaning function to minimize downtime, reduce labor requirements, and ensure stable, high-quality pellet production with minimal human intervention.

II. Key components of 5G KCP120 PLUS:

1. Intelligent feeding and pretreatment:

Automated belt conveyor: The speed can be controlled by the frequency converter to ensure optimal and stable plastic raw material feeding.

Optional metal detector: Protect downstream equipment from metal wear.

Kitech Precision compactor: Frequency converter and servo motor control for precise volumetric feeding. Integrated water cooling, fan and spray cooling system prevent raw materials from overheating.

Pretreatment capability: Integrates preheating, mixing, partial plasticization and pre-drying crushing to achieve stable and fast extrusion feeding.

2. Superior purification and filtration:

Advanced laser filtration: Kitech Machinery self-cleaning laser filter is made of double-layer carbide (80-300 microns), which has less wear during use and longer product life. During the production process, it can automatically filter and clean impurities in the filter, reducing the cost of manual filter replacement.

Sturdy plate filtration: Single plate double-station design with hanging ring, easy to install and maintain. Ceramic heater can maintain the heating temperature of raw materials. Gefran pressure sensor (12 MPa threshold) can automatically prompt to replace the filter.

3. Efficient extrusion and exhaust:

Energy-saving drive: Kitech synchronous motor can achieve 8%-12% energy saving.

Intelligent thermal management: Intelligent heating and temperature control system can save an additional 5% of energy.

Optimized screw: Kitech Machinery 50:1 aspect ratio screw significantly increases production.

Powerful double vacuum degassing: Kitech double-chamber design can achieve non-stop operation. Effectively remove volatile substances, moisture and printing ink to ensure particle purity and stable quality.

4. Versatile precision pelletizing:

Kitech customized pelletizing solutions: A variety of options - water ring, strand, automatic strand or underwater pelletizer - perfectly match the melt flow index (MFI) of the polymer and specific requirements.

European water ring pelletizer (highlight): The variable frequency drive adjustable cutting speed and PLC-controlled automatic speed regulation based on melt pressure ensure consistent production of high-quality and stable pellets.

5. Efficient drying and handling:

Integrated drying system: Combination of vibration dryer and horizontal centrifugal dryer to make the final pellets moisture content less than 1%.

Water recycling: Kitech Machinery water tank is equipped with a heat exchanger to efficiently reuse cooling water and effectively save resources.

6. Industrial chiller

Kitech Machinery pelletizing line is equipped with an industrial chiller with low noise, small footprint, stable performance, and can effectively cool the production water.

7. Automated packaging and control:

Packaging silo system: Integrated drying function to store qualified pellets.

Smart packaging: Kitech Machinery customized online monitoring, weighing and packaging, and can set capacity.

Centralized PLC control (Siemens/Schneider/ABB): one-button start/stop, control the entire production line. The integrated human-machine interface ensures intuitive operation, reduces labor requirements, and significantly reduces costs.

Please contact Kitech engineering team to customize the 5G KCP120 Plus pelletizer according to your needs:

✅Raw material type and size

✅Daily output target

✅Final pellet requirements

✅Your Budget cost

✅Factory Plant size

Kitech Machinery has a professional technical team and sales and after-sales team. Kitech will always be committed to producing high-quality plastic recycling machinery to help global customers achieve green production. We will continue to contribute to the world's ecological environment and provide customers with better products and services.