Successful Tested of 1000KG/H KCP180 Crushing and Pelletizing System for BOPP Film Recycling
Last week, Kitech Machinery celebrated a significant milestone with the successful test run of its KCP180 crushing and pelletizing system. This customized line was developed for a foreign furniture injection molding and recycling manufacturer. The system efficiently processes BOPP film, transforming it into high-quality recycled plastic pellets ready for reuse.
The production flow is streamlined and efficient: BOPP film is first reduced in size by a crusher, then conveyed via a transfer hopper to the pelletizing machine. A belt conveyor feeds the material into the crushing and compacting System for further processing. The material is then plasticized through a two-stage single screw extruder. Next, the plastic melt is cut into uniform pellets by a water ring pelletizing unit, pellets are dried via a vibration drying system, and finally stored in an Euro-hopper dryer for subsequent use.
I. On-Site Test Results: Superior Pellet Quality
Uniform Size: Highly consistent pellet dimensions.
Even Color: Uniform color distribution throughout the batch.
Excellent Appearance: Smooth surface finish, free from bubbles.
Standards Compliance: Fully meets the required standards for manufacturing with recycled plastics.
II. Core Advantages of the AGF Crusher System
Efficient Pre-Sorting with the Magnetic Separator
A key component is the versatile magnetic separator. It employs a combination of magnetic drums and a conveyor belt system for highly efficient removal of ferrous metals. Known for its reliability, low maintenance, and stable operation even in demanding conditions, it is a preferred choice for many recyclers.
Wide Application AGF Crusher
The heart of the preprocessing stage is the AGF Crusher, designed for efficiently recycling LDPE film, PP/PE containers, PET bottles, and BOPP film. It features a custom rotor design from Kitech Machinery to match the specific breaking needs of different materials.
Hydraulic Control System
Its Hydraulic Control system allows for safe and easy access to the machine chamber and screen frame via automated controls, enhancing operator safety and maintenance efficiency. The high-performance Blades, made from durable D2 alloy steel with a V-type cutting design, are perfect for crushing films and hollow plastics, ensuring uniform output.
The Vital Link: Transfer Hopper
The transfer hopper plays a crucial role in ensuring smooth production. It provides a constant, controlled feed of crushed material to the downstream pelletizing system, effectively synchronizing the output of the crusher with the continuous input needs of the pelletizing line. It is essential for stable and efficient operation of the entire system.
III. Key Components of the KCP180 Pelletizing System
Automated Feeding System
A variable-frequency drive (VFD) controlled belt conveyor ensures steady, automatic feeding. An optional metal detector protects the system from metallic contaminants.
Integrated Crushing and Compacting System
This Kitech-developed system combines pre-heating, mixing, partial plasticization, and pre-drying functions. It delivers a stable and consistent feed to the next stage. Its temperature control prevents material degradation.
Double-Stage Extrusion System
The two-stage single-screw extruder is ideal for handling heavily printed film, high-moisture content materials, and temperature-sensitive feedstocks. Two-stage processing ensures better plasticization, filtration, and de-gassing for higher pellet quality.
Plate Type Filter
A single-plate, double-position filter provides a large filtration area for continuous operation. Ceramic heaters on both sides maintain melt temperature. Integrated pressure sensors alert operators when a screen change is needed.
Water Ring Pelletizing Unit
A modern European-design water ring cutter produces uniform pellets. The cutting speed is adjustable via a VFD and can be linked to melt pressure, effectively solving common issues like uneven size, clumping, or bubbles in the pellets.
Vibration Drying System
This system combines a vibratory dryer with a horizontal centrifugal dryer. High-speed centrifugal vibration ensures thorough and efficient drying of pellets. A heat exchanger in the water tank allows for cooling water recycling, making the process energy-efficient and eco-friendly.
Centralized PLC Control System
The core control system uses premium components from brands like Siemens and Schneider Electric. It features one-touch start/stop, recipe memory, and safety interlocks. An intuitive 3D visual interface makes operation simple with a short learning curve.
Euro-Hopper Dryer
This dryer effectively removes moisture and volatiles from the pellets. It is a key industrial unit in the pelletizing line, with customizable parameters (like temperature and air flow) for different plastics (PP, PE, PET), ensuring stability in subsequent production processes and final product quality.
IV. Your Customized Recycling Solution
The KCP180 crushing and pelletizing system from Kitech Machinery represents a reliable and efficient foundation for modern plastic recycling operations.
- Your type of plastic waste
- Your target daily output
- Your required final pellet specifications
- Your project budget
Email: remond@kitechpm.com
Send Inquiry: www.kitechrecycle.com/contact-us