LDPE Film Recycling Solution: Kitech Machinery KCP Series Pelletizer Successfully Tested!
Today, Kitech Machinery successfully tested its KCP Series single stage pelletizer. This machine is perfectly suited for recycling film plastic waste. Through on-site testing, the customer was satisfied with the final plastic pellet output and quality. They also held in-depth technical discussions with our specialists.
From Raw Material to High-Quality Pellets:
Our pelletizing line transforms plastic raw materials into high-grade pellets. The entire process includes a feeding system, a cutter compactor, extrusion and filtration, water-ring pelletizing, and finally, cooling & drying of the pellets through a vibrating drying system before storage in a silo.
The KCP Series Components
1. Automatic Feeding System
A rubber belt conveyor with variable speed control perfectly matches different processing needs.
An optional metal detector can identify metal impurities to protect downstream equipment.
2. High-Efficiency Dust Removal
Healthier Workspace: Actively captures dust, improving the workshop environment and protecting worker health.
Longer Machine Life: Reduces wear on machinery from dust, extending its service life.
Excellent Pellet Purity: Prevents dust from contaminating the pellets, ensuring high and consistent quality.
3. Cutting and Compacting System
Precise Feeding: Uses a servo motor for steady and consistent material feed.
Pre-treatment: Pre-heats, mixes, and partially melts and dries the plastic, boosting the efficiency of the next extrusion step.
Superior Thermal Stability: Precise temperature control prevents the material from overheating.
4. High-Performance Single-Screw Extruder
The specially designed barrel and screw structure provides excellent melting ability and higher output.
Multi-stage extrusion, venting, and filtration effectively remove volatiles and impurities, significantly improving melt quality.
5. Large-Flow Piston-Type Screen Changer
Its innovative column structure provides a large filtration area, effectively capturing fine contaminants.
Ideal for high-flow, continuous production, reducing the need for frequent screen changes.
An excellent sealing system prevents melt polymer leakages.
6. European-Style Water Ring Pelletizer
The core pelletizer uses a European design. It precisely controls cutting speed to produce uniform, ideal-sized pellets.
Customizable Cutting: We can offer water ring, strand, or underwater pelletizing methods based on your material and production goals.
7. Vibrating Dewatering System
This system combines vibration and centrifugal drying to quickly remove surface water from pellets, ensuring final moisture content is below 3%. It includes a heat exchanger for recycling cooling water, saving energy.
8. Smart PLC Control System
Uses core electrical components from world-renowned brands like Siemens, Schneider, and ABB for precise and reliable operation. User-friendly interface with one-touch start/stop, recipe memory, and safety features makes operation simple.
9. Customizable Silo System
As the final storage for the pellets, the silo system can be customized to fit your factory layout and needs, keeping the pellets in perfect condition for their next use.
Your Custom Recycling Solution Starts Here
The KCP line is more than just a machine; it's your partner in achieving profitable, low-cost, high-output, and high-quality plastic recycling. Contact our engineering team now to customize a KCP pelletizing system for you based on:
✅ Your main plastic waste type (e.g., LDPE film, PP bags)
✅ Your target daily output
✅ Your desired final pellet size/specification
✅ Your project budget
Choose innovation. Choose efficiency. Choose a more rewarding future with Kitech.
The KCP Series isn't just an efficient recycling machine – it's your partner in building a sustainable and profitable business.