New Project in Vietnam: Kitech KCP100+120 Water Cooling Strand Pelletizing Line Successfully Runs at Customer's Factory
[Kitech Machinery, Vietnam]—Recently, the KCP100+120 double-stage water cooling strand pelletizing line, custom-designed by Kitech for a Vietnamese client, has been successfully installed and commissioned, and is now in stable production, thanks to close collaboration between the two teams. This successful commissioning not only meets the client's urgent need for high-efficiency, high-quality production but also further demonstrates Kitech's leading technological strength and outstanding project delivery capabilities in the global plastic pelletizing field.
Born for Challenges, Reshaping Recycled Pellets Quality
The KCP100+120 system is optimized for handling various difficult-to-process plastic materials. Whether it's heavily ink-printed films, materials with high moisture content, or raw materials that are extremely sensitive to temperature, its core double-stage extruder achieves excellent plasticizing and purification effects through double-stage extrusion, efficient filtration, and degassing processes, ultimately producing high-purity, high-quality recycled plastic pellets. This superior quality ensures that the granules fully meet the standards for resale and reprocessing, providing a high-quality raw material guarantee for downstream products.
Systematic Integration, Demonstrating Superior Performance
This granulation line integrates multiple innovative technologies and precision modules, ensuring high efficiency, stability, and intelligence throughout the entire production process.
Intelligent Feeding and Pre-treatment: Rubber belt conveyors equipped with variable frequency drives (VFDs) achieve precise automatic feeding. The cutting and compacting system, powered by a servo motor, ensures uniform feeding and integrates preheating, mixing, semi-plasticizing, and drying functions, significantly improving subsequent extrusion efficiency.
Efficient Dust Removal, Ensuring Purity: An innovative dust removal device captures dust at the source, creating a cleaner and healthier working environment, reducing equipment wear, and ensuring the superior quality of the final granules.
Stable Filtration System: Plate type screen changers provide an extra-large filtration area and are designed for continuous production. Combined with a double-station design, it enables rapid and uninterrupted screen changing. Ceramic heating technology precisely controls the melt temperature, improving product output consistency. Equipped with Jefro sensors for real-time melt pressure monitoring, facilitating timely filter replacement.
PLC Intelligent Control: The PLC control system utilizes PLCs from top international brands such as Siemens, Schneider Electric, and ABB, featuring an intuitive 3D interface. It enables one-button start/stop, formula memory, and safty features function, offering simple operation and low learning curve.
Economical and Efficient Pelletizing System: The system employs a mature and stable underwater strand extrusion pelletizing process. Through a three-step process of "extrusion → water cooling → pelletizing," it transforms the plastic melt into highly uniform granules (accuracy up to ±0.3mm). This solution is ideal for large-scale production of general-purpose plastics such as PP and PE, combining superior performance with excellent cost-effectiveness.
The success of this Vietnam project marks another milestone for Kitech Machinery in its deep cultivation of the Southeast Asian market and its commitment to driving customer value through innovative technology. We anticipate that this high-performance production line will create sustained and substantial economic benefits for our customers and firmly believe that this will be a new beginning for long-term mutually beneficial cooperation.
Kitech will continue to dedicate itself to providing global customers with more efficient, stable, and intelligent plastic extrusion and granulation solutions.