Poland's Factory Case KCP160+180 Double Stage Pelletizer for PE Film Operates
The KCP series pe film recycling machine independently developed by Kitech Machinery is widely recognized across the global plastic recycling sector for two core strengths: exceptional multi-material compatibility and long-term continuous process stability. Among the full lineup, the KCP160+180 double-stage pelletizing model stands out as a heavy-duty, purpose-built pe film recycling machine engineered exclusively for all types of soft plastic film waste, and it boasts unmatched processing advantages in professional PE film recycling scenarios covering LDPE, HDPE, and LLDPE waste films. Beyond standard PE film scraps, this versatile pe film recycling machine can efficiently process various composite membrane materials commonly seen in agricultural and industrial waste. Even when tackling hard-to-handle waste films loaded with heavy printing ink, excess residual moisture, poor melt flow, high heat sensitivity, and mixed solid impurities, the KCP series pe film recycling machine maintains strong plasticizing capacity and steady continuous processing output without frequent blockages or quality fluctuations in final recycled plastic pellets.
Core Technology: Revolutionary Filtration, Doubled Efficiency
The superior performance of the KCP system stems from its core component—the Kitech self-cleaning laser filter. This patented technology completely eliminates the pain points of frequent filter replacements and long downtime associated with traditional methods.
01 Fully Automatic Cleaning, Saving Time and Labor: laser filter for plastic pelletizing machine Built-in six sets of high-efficiency scrapers automatically clean the filter surface, eliminating the need for manual replacement and significantly reducing labor intensity and costs, ensuring continuous production.
02 Precision Filtration, Guaranteed Quality: The filter, made using laser technology, has thousands of evenly distributed micropores, with filtration precision flexibly selectable within the range of 80-800 microns, effectively removing various impurities from the melt.
03 Robust and durable, a long-term investment: The filter screen is made of thickened (1.5mm) high-strength chromium-molybdenum steel, possessing exceptional wear resistance and toughness, significantly extending its service life and reducing long-term operating costs for customers.
Completely coordinated for a high-performance pelletizing system:
The KCP160+180 is not a standalone machine, but a complete, collaborative system. Each component is designed for efficient, high-quality production in the plastic recycling field.
01 Automatic feeding system: Equipped with a frequency converter-driven belt conveyor and metal detector, ensuring uniform and stable feeding and effectively removing metal foreign objects, providing robust protection for subsequent equipment.
02 Cutting and compacting system: Integrating preheating, mixing, semi-plasticizing, and pre-drying functions, it pre-treats the material. A precise temperature control system (water cooling, air cooling, and spraying) effectively prevents material overheating and degradation, creating optimal conditions for extrusion.
03 Two-stage single-screw extruder: Employing a two-stage tandem design. The first stage is primarily responsible for feeding, compaction, and preliminary plasticizing; the second stage completes final plasticizing and homogenization. This structure is particularly suitable for processing materials with high moisture content, high impurity content, and sensitivity to shear and temperature, achieving stable extrusion with high quality and high output.
04 High-efficiency filtration system: A powerful combination of a laser self-cleaning filter and a piston type filter. The laser filter enables unattended continuous operation of the main filtration channel; the piston filter provides large-area backup filtration and ensures uninterrupted melt flow during screen changes, together forming a double impurity barrier.
05 Intelligent PLC control system: Core electrical components use international brands such as Siemens, Schneider Electric, and ABB. The system features one-button start/stop, process formula storage, and safety interlocks, making operation intuitive and simple, significantly reducing reliance on operator experience.
06 Water ring pelletizer: Equipped with wear-resistant blades made of high-quality D2 steel. Utilizing a European-designed cutting head, the speed is automatically adjusted according to melt pressure, ensuring uniform particle size, regular shape, and low moisture content.
07 High-efficiency vibration drying system: Combining vibration dewatering and horizontal centrifugal drying in a two-stage process, it effectively reduces the surface moisture of the particles to below 3%. The system integrates a heat exchanger to achieve internal circulation cooling and reuse of process water, resulting in environmental protection and energy conservation.
08 Silo system: Used for temporary storage and cooling of granules, preventing hot granules from absorbing moisture. A weighing module is optional for real-time production monitoring, facilitating production management.
Kitech Machinery understands that every customer's raw material characteristics and production capacity requirements are different. Therefore, we not only provide standard equipment but also are committed to providing customized solutions for plastic recycling and PE film recycling applications.
If you operate an agricultural film recovery plant, industrial plastic film recycling workshop or large-scale plastic waste regeneration factory and are searching for a durable, high-yield pe film recycling machine that adapts to complex dirty PE film raw materials, Kitech Machinery’s KCP double-stage pelletizing series is your ideal solution. We provide customized capacity configuration, on-site installation guidance, lifelong spare parts supply and global after-sales technical support for every set of our pe film recycling machine. Contact Kitech Machinery today to get a free personalized production layout plan and competitive quotation for your PE film recycling business.
Welcome to contact our engineering team so we can configure the optimal solution for you based on your specific material conditions and production goals.
📱 ：+86 13962472339 📩 ：contact@kitechpm.com
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