Raw Materials
KCP series double stage pelletizing machine
Your Stable performance and Low energy consumption Solution for Waste Plastics Recycling and Pelletizing system .KCP series Double screw plastic granulator machine are designed with Intergrated Plastic Compactor Recycling Granulator system which are combines with the functions of crushing, Cutting ,compacting, plasticization, and pelletizing into one Unit, making it a intelligent and efficient recycling solution for various types of plastic waste.
According to the shape The KCP series type plastic granulator machine can handle various soft plastic film, raffias, filaments, bags, woven bags, fabric woven ,such as :PE LDPE HDPE LLDPE PP BOPP ABS EPS XPS PS etc. Machine results in getting dryer pellets and cleanded ,besides ,It is widely used in the production line for the blown film, tube extrusion, and injection molding application . The machine capacity could be customized accordinly .
The advantages of the two single-screw extruders are: they are suitable for plastic raw materials with heavy printing inked films, high moisture content, poor fluidity, temperature sensitivity, and high impurity . The particles produced by the Double screw extruder have better quality and can be used as For film blowing.
Kitech Machinery specializing in the design ,production ,sales and after-sales turn key solution to waste plastic recycling .If you are looking for a reliable waster plastic reycling machine plant.Please don not hesitate to contact with KITECH Machinery .Accordingly to your inquiry &questions We will reply within 24 hours .
Product Parameters
Brand | KITECH |
Raw materials for recycling | HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS |
Machine capacity per hour | 200-1200KG/H |
Materials of Screw | 38CrMoAlA (SACM-645), Bimetal (Optional) |
System composition | Belt Conveyor, Compactor, Double Screw Extruder with degasser unit, Filtration,Pelletizer, Water Cooling pelletizer, Vibration &Dehydration system, Packing Silo. |
L/D Ratio | 30-40(Will adjust accordingly according to the raw materials) |
Heater of Barrel | Ceramic heater or Far-infrared heater |
Pelletizing type | Water-ring pelletizing; water-strands pelletizing, Under-water pelletizing |
Total power | 159-647KW |
Provided services | Turn key recycling solution design ,factory installation ,commission and machine maintenance |
Certificate provide | CE,UL |
Machine warranty | 1 Year |
product details
Feeding
1. Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by inverter controller according to the feeding amount.
2. The metal detector is optional to protect the next machine.
Crushing and compacting
1.Compactor installed inverter and servo motor to realize accurate feeding.
2.Our compact have temperature control system,at the bottom there is water cooling pipe forestall material over cooked ,also have cooling fan and spray device which will strat when temeprature going too high.
3 The machine are with fuction of pre-heating ,, mixing ,Half -plasticized and pre-dry size reduction ,in order to ensure the material could be feed stable and fast .
Single screw extruder
1. Extruder with closed protection cover
2. Running speed adjustable by inverter
3. Compactor and extruder combined as a integrated unit
4. High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity.
5.Perfect plasticization and lowest loss of material property.
Double screw extruder
1 Two sets of single screw extruder are suitable for the heavy inked printed films ;high moisture in plastic ,temperature sensitive raw material .
2 Twice extrusion ,double filtration ,double degassing will resulting in getting better plasticized effects and better pellets quality .
Degassing
1 Double chamber design, realizing non-stop operation.
2 Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively to improve the quality of plastic pellets .
Plate type filtration
1.Single-board, dual-station design ,with lifting rings to facilitate installation and maintenance.
2.Ceramic heaters are provided on both sides to maintain the temperature of the material.
3.Equipped with Gefran pressure sensor, when the pressure in front of the network is more than 12 MPa, it will prompt to change the screen.
Piston type filtration
1. Longer screen lifetime, reducing screen change frequency
2. Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
3. Very low operation cost.
Auto-clean filter
1 The self-cleaning mesh changer is made of double-mesh cemented carbide with less wear and longer service life.
2This type of screen changer can automatically clean the impurities in the screen plate, reduce the drainage loss.
3It can regulate the constant waste discharge according to the pressure It can reduce the cost of manual screen changer.
Pelletizier unit
1Cutter blade materials :D2
2 Equipped with shock-proof pressure gauge to measure discharge pressure.
3 New European design water ring pelletizer, Cutting speed adjustable by inverter, PLC control speed according to melt pressure automaticlly to get uniform size granules.
Vibration &Drying system
1 With heater exchanger at water tank for cooling. Make the water recycling.
2 Vibration dryer combined with horizontal type centrifugal dryer to get humudity less than 1% final granules.
Packing system
1The final qualified pellets are stored in the silo ,the drying system could dry the pellets well .
2 Provide machine capactiy setting Online monitoring weighing &packaging
Plastic pellets
1 Final cleaned and dryer pellets .
2 Could be re-used as raw materials for injection and molding application
Touch screen panel
1 Adopt famous electrical brands :Such as:Siemens,Schneider,ABB etc
1 One button stop and start the whole system automaticlly .
2 Could provide PLC Intergrated intelligent controlling and HMI.Resulting in more easy operation and less labors cost during .
KCP Series Single Stage Pelletizing Machine
1 Good solution for the heavy inked printed plastic ,high moisture,high temperature sensative materials .
2 intergarated cutting, compacting and plletizing in one whole line.
3 PLC Controlling whole line ,more easy operation,Labor costs saving .
4 Machine warranty with sufficient spare parts in stack ,delivery in-time .
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