Poland-PE Lumps And Film-KCP Series Compacting Water Ring Pelletizing System
2024-11-01
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Poland Customer Case: KCP Series Compacting Water Ring Pelletizing System For Plastic Waste Recycling Project
1. Project Overview:
This industrial cooperation case centers on a full-set KCP Series Compacting Water Ring Pelletizing System supplied to Poland, which serves as the core production unit of the customer’s whole plastic waste recycling project.
The local recycler mainly collects pre-processed PE bubble film fragments and PE machine head lumps as raw materials, and relies on our customized pe film compactor pelletizing machine to realize continuous waste plastic re-granulation. The complete plastic film pelletizing machine production line has run stably on-site for 3 full years, steadily supplying consistent, high-purity PE particles for the client’s downstream plastic manufacturing business.
2. Full Configuration Of The PE Film Compactor Pelletizing Machine Production Line
The KCP Series Compacting Water Ring Pelletizing System, the core plastic film pelletizing machine for this Poland plastic waste recycling project, assembles all necessary supporting devices to form an integrated automatic pellet production line:
- Belt conveyor built with metal detector (pre-iron impurity removal)
- KCP100/36 single screw extruder (core compaction & melting unit of the pe film compactor pelletizing machine)
- Multi-stage pellet dust removal system
- Quick-change plate type filtration device
- Water ring pelletizing cutting host
- 15HP industrial chiller for melt cooling All matched units cooperate seamlessly to turn bulk plastic film waste into uniform, clean pellets, solving the pain point of low efficiency in traditional film recycling plastic waste recycling project.
3. Working Flow Of The Plastic Film Pelletizing Machine In This Poland Plastic Waste Recycling Project
The full production flow of this pe film compactor pelletizing machine is fully automated and easy to operate for Poland factory workers:
1. Pre-shredded PE film fragments are transported via belt conveyor, and metal detectors eliminate metal foreign bodies to protect the plastic film pelletizing machine screw;
2. Clean film scraps enter the compaction chamber of the pe film compactor pelletizing machine, re-shredded and fully melted into uniform plastic melt;
3. Plate type filtration removes fine dust, carbon deposits and impurities from the melt to guarantee pellet purity;
4. Purified plastic melt flows into the water ring pelletizing device, cooled and cut into standard plastic particles instantly;
5. Vibrating screen + spin dryer remove residual water and fine powder, finally outputting dry, impurity-free PE pellets.
This streamlined flow greatly cuts labor cost and improves daily output of the whole plastic waste recycling project.
The full production flow of this pe film compactor pelletizing machine is fully automated and easy to operate for Poland factory workers:
1. Pre-shredded PE film fragments are transported via belt conveyor, and metal detectors eliminate metal foreign bodies to protect the plastic film pelletizing machine screw;
2. Clean film scraps enter the compaction chamber of the pe film compactor pelletizing machine, re-shredded and fully melted into uniform plastic melt;
3. Plate type filtration removes fine dust, carbon deposits and impurities from the melt to guarantee pellet purity;
4. Purified plastic melt flows into the water ring pelletizing device, cooled and cut into standard plastic particles instantly;
5. Vibrating screen + spin dryer remove residual water and fine powder, finally outputting dry, impurity-free PE pellets.
This streamlined flow greatly cuts labor cost and improves daily output of the whole plastic waste recycling project.
4. Core Advantages Of KCP PE Film Compactor Pelletizing Machine
This KCP compacting water ring plastic film pelletizing machine is tailor-made for recyclers with strict pellet purity demands in plastic waste recycling project, with outstanding material compatibility:
- Wide processing range for soft plastic waste: PE, LDPE, HDPE, LLDPE packaging film, agricultural film, foam, plastic filament, shopping bags, woven sacks and non-woven fabrics;
- Compatible with multi-type rigid & foam plastics: PP, BOPP, ABS, EPS, XPS, PS, also works as a professional polystyrene recycling machine;
- Integrated compactor design avoids film bridging and feeding blockage, a common trouble for ordinary plastic film pelletizing machine;
- Water ring cutting + independent chiller system ensures pellets no adhesion, stable quality for long-term plastic waste recycling project operation.
5. Real Operation Value Of This Plastic Waste Recycling Project In Poland
After 3 years of continuous running of the pe film compactor pelletizing machine, the Poland customer gains obvious economic benefits from this plastic waste recycling project:
• Stable daily output of high-purity PE pellets with stable market sales channels;
• One machine handles multiple waste plastic materials, no need to purchase separate plastic film pelletizing machine for different raw materials;
• Low failure rate of KCP compacting system, less maintenance downtime and lower after-sales cost;
• Automatic impurity removal and filtration reduce waste rate, maximize the utilization rate of PE film lumps and scraps.
After 3 years of continuous running of the pe film compactor pelletizing machine, the Poland customer gains obvious economic benefits from this plastic waste recycling project:
• Stable daily output of high-purity PE pellets with stable market sales channels;
• One machine handles multiple waste plastic materials, no need to purchase separate plastic film pelletizing machine for different raw materials;
• Low failure rate of KCP compacting system, less maintenance downtime and lower after-sales cost;
• Automatic impurity removal and filtration reduce waste rate, maximize the utilization rate of PE film lumps and scraps.
Conclusion
If you are planning a local plastic waste recycling project and need durable, high-efficiency pe film compactor pelletizing machine or multi-functional plastic film pelletizing machine, the Poland KCP compacting water ring pelletizing system case is a mature reference solution. Our KCP series can be customized according to your raw material type, daily output and pellet purity standard, supporting long-term stable plastic film recycling production.
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Email: contact@kitechpm.com
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