Russia- KCP Double Stage Compaction Water Ring Pelletizer for LLDPE Stretch Film
1. Project Overview & Local Industry Pain Points
Facing the prominent recycling dilemmas in Russia’s Orel regional plastic processing industry, Kitech Machinery customized and delivered a high-performance KCP series two-stage compaction water ring pelletizing system, serving as a professional plastic film pelletizing machine and versatile soft plastic recycling machine for local LLDPE stretch film recycling enterprises. In Russia’s local market, waste LLDPE stretch film features soft texture, easy tangling, complex impurity contamination and difficult plasticization, while traditional single plastic pelletizer equipment is prone to jamming, incomplete melting and low-purity finished particles, seriously restricting the quality and output of recycled plastic products. This tailored pelletizing production line has been operating stably and continuously in Orel for 4 years, realizing long-term, stable and standardized pelletizing production of waste LLDPE stretch film, and helping local clients efficiently convert waste soft plastics into high-value recycled plastic pellets.
2. Core Production Line Configuration
To solve the technical pain points of LLDPE stretch film recycling and pelletizing, Kitech Machinery adopts a mature two-stage compaction extrusion structure for this project. The complete set of soft plastic recycling machine and plastic film pelletizing machine is scientifically configured with matched equipment to ensure stable operation and high finished product quality. The core equipment combination of the professional plastic pelletizer production line includes: one belt conveyor equipped with a high-precision metal detector, one KC series compactor, one KCP series primary extruder, one KSE series secondary extruder, two piston filters and one complete water ring pelletizing system. The hierarchical equipment configuration effectively solves the problems of impurity interference and unstable plasticization of waste LLDPE stretch film, adapting to the complex raw material conditions of local Russian recycling plants.
3. Standardized Recycling & Pelletizing Production Process
Kitech Machinery optimizes the full-process operation logic of the plastic film pelletizing machine to adapt to the impure characteristics of waste LLDPE stretch film in the Orel region. The recycled waste LLDPE stretch film usually contains mixed sediment, debris and tiny metal impurities. Firstly, workers conduct manual sorting to remove large-volume pollutants and obvious sundries, reducing subsequent equipment operation pressure. After preliminary sorting, the raw materials are transported by a belt conveyor and strictly detected by a metal detector to intercept hidden metal impurities, thoroughly avoiding screw wear and equipment jamming of the soft plastic recycling machine.
After impurity removal, the qualified LLDPE stretch film materials enter the KC series compactor for high-speed shredding and compaction treatment, turning loose and tangled film materials into compact uniform materials and completing preliminary melting. Then the materials are sent to the KCP and KSE two-stage extruders for secondary intensive plasticization, realizing thorough and uniform melting of soft plastic raw materials. Equipped with optional dual-station piston filters, the industrial plastic pelletizer supports non-stop screen replacement, with ultra-high filtration precision. After two rounds of deep filtration, all fine dust, residual impurities and scorched materials in the molten plastic are completely removed. Finally, the pure molten plastic enters the water ring pelletizing system for rapid cooling and cutting, producing uniform, smooth and high-purity LLDPE recycled plastic pellets.
4. Wide Material Adaptability & Product Advantages
The KCP series two-stage compaction water ring pelletizing system developed by Kitech Machinery is a high-end multi-functional plastic film pelletizing machine, specially designed for customers with high requirements on recycled pellet purity. This professional soft plastic recycling machine breaks the limitation of single material processing and can handle almost all common soft plastic wastes in the market. It is widely applicable to waste plastic films, industrial foams, plastic filaments, packaging bags, woven bags and textile fabrics, covering multiple plastic materials including PE, LDPE, HDPE, LLDPE, PP, BOPP, ABS, EPS, XPS and PS. One set of plastic pelletizer equipment meets multi-category soft plastic recycling and pelletizing demands, helping Russian local clients save procurement costs and improve equipment utilization rate.
5. Brand Strength & After-Sales Commitment
Adhering to the manufacturing tenet of high quality, high cost performance and stable performance, Kitech Machinery focuses on R&D and production of high-efficiency plastic film pelletizing machine, soft plastic recycling machine and industrial plastic pelletizer. As a brand deeply rooted in the Russian recycling market, Kitech Machinery has accumulated rich local project experience, with a large number of mature operating cases covering local plastic washing production lines and soft plastic pelletizing production lines. We have established a solid reputation and high industry recognition in Russia’s high-end waste plastic recycling sector, winning long-term trust from numerous local recycling enterprises. We deeply understand the regional production characteristics and raw material pain points of the Russian market, and continuously optimize equipment technology and process parameters to adapt to local recycling production needs. Committed to promoting global green circular economy development, Kitech Machinery provides standardized, high-quality plastic recycling equipment and comprehensive one-stop after-sales services for global customers, helping all recycling enterprises realize energy-saving, efficient and environmentally compliant green production.
6. High-Quality Regenerated Pellet Output Effect
Benefiting from the two-stage extrusion plasticization and dual-precision filtration technology of Kitech’s professional plastic film pelletizing machine, the processed LLDPE recycled pellets achieve excellent quality. The double-layer impurity removal system completely eliminates tiny impurities and bubbles, while uniform plasticization ensures stable density and smooth surface of finished pellets. The final regenerated LLDPE particles feature high purity, uniform color and stable physical properties, which can be directly used in high-end film blowing, injection molding and plastic product processing. It effectively improves the market competitiveness of clients’ recycled products and creates sustainable economic benefits for Russian recycling factories.
7. Inquiry Guidance
If you are engaged in LLDPE stretch film or soft plastic recycling business in Russia and are troubled by low pellet purity and unstable equipment operation, please contact Kitech Machinery. We provide free project evaluation, personalized soft plastic recycling machine and plastic pelletizer configuration solutions, as well as full-process overseas installation guidance and after-sales maintenance services, helping you quickly upgrade your production line and improve recycling profits.
📱 ：+86 13962472339 📩 ：contact@kitechpm.com