KCP100 Single Screw Compacting Water-Ring Pelletizing Line Case
Israel Packaging Enterprise | KCP100 Single Screw Compacting Water-Ring Pelletizing Line Case
1. Client Profile & Project Challenges
The cooperating client is a premium packaging manufacturer based in Israel, specializing in custom polyethylene bags, biodegradable packaging bags, plastic sleeves, rigid sheet materials, and high-precision printed packaging products. Adhering to strict international manufacturing standards, the company maintains high-end product quality for global packaging markets.
During daily mass production, large quantities of HDPE, LDPE, and LLDPE film scraps and rigid PE flakes are generated continuously onsite. For a long time, the enterprise faced prominent operational challenges. Outsourced plastic waste recycling caused severe material loss and unstable recycled pellet quality, while purchasing brand-new virgin pellets greatly increased production costs. Most conventional plastic pelletizer machine units on the market fail to deliver qualified output for film-grade production. These ordinary devices produce uneven pellets with frequent internal bubbles, which cannot satisfy the client’s rigorous film blowing process requirements. To break through production bottlenecks and achieve in-plant closed-loop waste recycling, the client urgently sought a high-performance, fully automated, and stable recycling and pelletizing line / film recycling machine to produce premium recycled plastic pellets steadily.
2. Two-Year Professional Engagement & Trust Building
The client first connected with Kitech sales representative Fianna at the 2023 Chinaplas Exhibition. During the exhibition, the client conducted in-depth screening and comprehensive comparison with multiple mainstream plastic recycling equipment suppliers in China, holding a highly prudent attitude toward recycling and pelletizing line and plastic pelletizer machine procurement.
Different from peers’ short-term quotation-based sales, Kitech adopted a long-term value-added service strategy and maintained continuous professional follow-up for two full years. Fianna regularly shared real onsite operation videos of our overseas plastic pelletizer machine projects, delivered targeted customized film recycling machine tor PE film and packaging scraps, and elaborated on Kitech’s core pelletizing technologies and complete global after-sales service system. Through sustained professional technical output and authentic case displays, the client fully recognized the superior stability, technological innovation, and reliable service strength of our recycling and pelletizing line. This two-year in-depth communication built solid differentiated brand trust, laying a crucial foundation for the final official cooperation.
3. On-Site Factory Audit & Customized Solution Confirmation
On July 18, 2025, the client visited Kitech’s production base for a field inspection. The enterprise adhered to a clear procurement philosophy: only invest in professional, high-quality equipment with competitive cost performance, and strictly verify the actual running performance of industrial-grade plastic pelletizer machine and complete recycling and pelletizing line systems.
During the visit, the client watched a live test run of our standard compacting pelletizing line, the same model delivered to our long-term Turkish client. The entire recycling and pelletizing line operated smoothly with low noise and zero abnormal failure. Equipped with an intelligent PLC automatic control system, the matched plastic pelletizer machine features simple operation, intelligent control, and low labor dependence, fully demonstrating stable mass production capacity and intelligent upgrading advantages.
In accordance with the client’s actual raw material conditions, stable capacity demand of 250-350kg/h, and strict film-grade pellet standards, we tailored a exclusive KCP100 single screw compacting water-ring recycling and pelletizing line solution with upgraded full configuration:
Core Configuration: Adopts 36 L/D professional screw, matched with 75KW compactor power and 110KW main motor, ensuring sufficient power output and uniform plasticization for the plastic pelletizer machine and stable pellet forming;
Standard Supporting System: Equipped with 1600 large-area screen changer, high-efficiency mixing dryer, industrial chiller, and precision color masterbatch dosing system, effectively improving pellet purity and optimizing finished pellet texture for high-standard recycling production;
Value-Added Optional Equipment: Professionally configured with sharpening machine and water softener based on long-term production demands, effectively protecting core components of the recycling and pelletizing line, extending equipment service life, and reducing daily operation and maintenance costs.
Compared with competing equipment, our customized recycling and pelletizing line features higher overall configuration standards, more mature automated control systems, and all core components adopting world-famous international brands. It perfectly balances high-end production quality, long-term operational stability, and market cost competitiveness, fully fitting the client’s strict film blowing supporting production needs. Supported by Kitech’s solid technical strength, one-stop customized solution, and two-year dedicated professional service, the client officially signed the procurement contract of the film recycling machine on July 24, 2025.
4. Project Operation Results & High-Value Waste Recycling
After official commissioning and formal production, the client continuously shared onsite operation videos, which fully verified the excellent comprehensive performance of the KCP100 water-ring plastic pelletizer machine. The actual production effect far exceeded expectations, realizing efficient and high-value recycling of factory plastic waste:
Premium Finished Pellet Quality: The complete film recycling machine stably produces recycled pellets with uniform particle size, dense internal structure, and zero bubbles. All finished pellets reach high film-blowing quality standards and can be directly reused in the mass production of packaging bags and high-precision printed packaging products;
Remarkable Cost Reduction & Efficiency Improvement: The high-efficiency plastic pelletizer machine system realizes 100% closed-loop recycling of onsite PE film and flake scraps. It eliminates material loss caused by external waste recycling, greatly reduces the procurement cost of virgin plastic materials, and effectively improves the enterprise’s overall production efficiency and economic benefits;
Intelligent & Low-Maintenance Production: The fully automated recycling and pelletizing line simplifies daily operation and routine maintenance procedures, lowers labor input and production error rates, and perfectly adapts to the client’s long-term standardized and large-scale production layout.
5. Project Core Advantages & Brand Value
This successful cooperation case with the Israeli high-end packaging enterprise fully highlights Kitech’s outstanding professional advantages in the PE film and packaging scrap recycling industry. Our targeted plastic pelletizer machine equipment and turnkey film recycling machine solutions are highly adaptable to various plastic packaging waste recycling scenarios, focusing on high-standard film-grade pellet production.
With mature core equipment technology, industry-customized solutions, and full-cycle pre-sales and after-sales services, Kitech has long been committed to providing global plastic recycling enterprises with high-stability, cost-effective recycling and pelletizing line systems. Relying on reliable plastic pelletizer machine technology and professional one-stop services, we help global clients realize efficient resource regeneration of plastic waste, complete green low-carbon production upgrades, and achieve dual improvement of environmental benefits and economic returns.