Saudi Arabia Project High-Efficiency Complex Plastics Recycling System
2024-09-20
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KITECH Machinery: Successful Plastic Washing Plant & Plastic Recycling Project in Saudi Arabia
KITECH Machinery, a leading provider of professional plastic recycling solutions, has successfully delivered a complete KWPH series hard material washing system for a plastic washing plant and a high-performance KCP Series Double-Stage Water Ring Pelletizing System
to a key client in Riyadh, Saudi Arabia. As a landmark plastic recycling project in the Middle East market, this integrated solution is specially designed to process complex rigid plastics and LDPE films, and has been running stably and efficiently for more than one year, greatly improving the customer’s plastic recycling capacity, product quality and operational efficiency.
to a key client in Riyadh, Saudi Arabia. As a landmark plastic recycling project in the Middle East market, this integrated solution is specially designed to process complex rigid plastics and LDPE films, and has been running stably and efficiently for more than one year, greatly improving the customer’s plastic recycling capacity, product quality and operational efficiency.
Project Overview: Customized Solution for Saudi Plastic Washing Plant
This Saudi Arabia plastic recycling project aims to build a fully automated, high-efficiency and environmentally friendly plastic recycling production line to meet the local market’s demand for high-quality recycled plastic pellets. KITECH Machinery provided a one-stop solution integrating washing, crushing, cleaning, drying, extrusion and pelletizing, covering the whole process from waste plastic to qualified recycled granules.
The project consists of two core systems: the KWPH series hard material washing system for rigid plastic cleaning and pretreatment, and the KCP series double-stage water ring pelletizing system for film plastic granulation. The two systems work together to realize the high-value recycling of various waste plastics, which is a model of standardized and intelligent plastic washing plant construction.
KWPH Series Hard Material Washing System: Core Equipment for Plastic Washing Plant
The KWPH series hard material washing system is the core pretreatment unit of the plastic washing plant, which is equipped with professional components to ensure efficient cleaning and impurity removal of complex rigid plastics:
- L-shaped belt conveyor with metal detector: automatic feeding and metal impurity removal to protect downstream equipment
- AGS1200 shredder: primary shredding of large-volume waste plastics
- AGF700/1000 crusher: secondary crushing to 2×2cm uniform fragments
- Two separation tanks: preliminary sedimentation and separation of heavy impurities
- High-speed friction washer: high-strength cleaning to remove oil, dirt and stubborn contaminants
- Centrifugal dryer & silo: final dehydration and temporary storage
This system is suitable for handling various hard plastics such as plastic crates, milk bottles and plastic chairs. After manual sorting, the plastics are crushed into uniform fragments, then go through rinsing, high-speed friction cleaning and secondary rinsing to achieve thorough decontamination. The clean plastic fragments lay a solid foundation for the subsequent granulation process, which is a key link to ensure the quality of recycled products in the plastic recycling project.
KCP Series Double-Stage Water Ring Pelletizing System: High-Efficiency Granulation for Plastic Recycling Project
Matching the washing system, the KCP series double-stage water ring pelletizing system provides reliable granulation support for the plastic recycling project, with a professional configuration to achieve high-purity pelletizing of LDPE films:
- Belt conveyor with metal detector: metal detection and removal before feeding
- KC1000 compactor: compacting and pre-melting cleaned films
- KSE extruder: first-stage extrusion and plasticization
- Non-mesh filter: primary filtration of impurities
- KCE 150 second-stage extruder: secondary plasticization to improve material uniformity
- Plate type screen changers: precise secondary filtration to ensure pellet purity
- Water ring pelletizing system: cooling and pelletizing to produce high-quality plastic particles
In this process, the cleaned LDPE films are fed into the compactor after metal detection, melted into plastic melt, and then filtered twice to remove micro-impurities. Finally, the water ring pelletizing system produces uniform, high-quality recycled plastic pellets, which can be directly used in plastic processing and reproduction, realizing the closed-loop recycling of waste plastics.
Project Value & Advantages of KITECH Plastic Recycling Solution
As a successful case of plastic washing plant and plastic recycling project in the Middle East, this cooperation fully demonstrates KITECH Machinery’s technical strength and comprehensive service capacity in the global plastic recycling field:
- Stable and reliable: The system has been running smoothly for more than one year with low failure rate and high operating efficiency
- Wide applicability: It can handle complex rigid plastics and LDPE films at the same time to meet diversified recycling needs
- High cleaning rate: Multi-stage cleaning and friction technology effectively remove impurities to improve the quality of recycled materials
- Energy saving and environmental protection: Optimized process design reduces energy consumption and meets global environmental protection standards
- Customized service: According to the customer’s site, output and material characteristics to provide personalized solution design
Conclusion
KITECH Machinery’s successful delivery of this Saudi Arabia plastic washing plant and plastic recycling project once again proves our commitment to providing global customers with advanced, efficient and sustainable plastic recycling equipment and solutions. We will continue to focus on technological innovation and product upgrading, help global waste plastic recycling industry upgrade, and jointly build a greener and more sustainable circular economy future.
If you are planning to build a plastic washing plant or launch a plastic recycling project, welcome to contact KITECH Machinery for customized one-stop recycling solutions.
📱 ：+86 13962472339 📩 ：contact@kitechpm.com
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Fax: 86-512-58962530
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Email: contact@kitechpm.com
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