Iran Ardabil Case | 500kg/h LDPE Film Washing & Drying Line Stable Operation for 5 Years
2024-12-26
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Faced with prevalent plastic recycling pain points in Iran’s local market, including heavily sediment-contaminated waste plastic films, insufficient cleaning capacity, unstable drying performance and short equipment service life, Kitech Machinery delivered a customized high-efficiency plastic washing recycling machine for a recycling enterprise in Ardabil, Iran. Tailored specifically for waste LDPE films and discarded plastic packaging bags, this integrated film crushing, washing and drying production line effectively solves core industry problems such as low cleaning efficiency, high residual impurities and excessive moisture in finished plastic flakes. As a professional pp pe film washing system optimized for dusty and heavily polluted soft plastic materials, the equipment has maintained stable and continuous operation for 5 years, enabling long-term, cyclic recycling and cleaning of waste film materials and creating stable and reliable production benefits for local clients.
In the actual recycling environment of Ardabil, most waste LDPE films and plastic packaging bags are mixed with large amounts of sediment and dirt impurities. Traditional simple cleaning equipment cannot achieve deep dirt removal, resulting in low-purity recycled flakes that greatly reduce the quality and market value of downstream granulation products. Moreover, ordinary washing lines feature unstable output, high failure rates and poor drying effects, causing high material moisture, easy mildew and unqualified finished products, which severely limits clients’ profit growth and business expansion. To solve these bottlenecks, Kitech Machinery designed a full-set industrial plastic washing recycling machine solution with a stable processing capacity of 500kg/h. This customized pp pe film washing system perfectly adapts to the medium-scale recycling demands of locally contaminated soft plastic waste, achieving efficient and standardized material cleaning and processing.
Targeting the serious sediment pollution of local waste plastic films, this industrial-grade plastic washing recycling machine is equipped with a scientific and mature core configuration, including one set of AGF series high-efficiency plastic crusher, two sets of multi-stage circulating cleaning tanks, one low-speed friction washing machine and one non-plasticizing squeezer. The pp pe film washing system adopts a layered and streamlined process from preliminary impurity removal and deep friction cleaning to high-efficiency squeezing and drying, realizing comprehensive and thorough removal of sediment, dust and attachments. Compared with traditional single-function cleaning equipment, Kitech’s customized washing line completely fixes the problems of incomplete cleaning and high impurity residue, significantly improving the purity and reusability of recycled film flakes.
Kitech Machinery optimizes the full production workflow of the plastic washing recycling machine to balance simple operation and long-term operational stability. Recycled waste plastic films are manually sorted first to remove most surface sediment and visible metal impurities, reducing subsequent equipment load and protecting core components. After sorting, materials are transported via a belt conveyor equipped with a high-precision metal detector, which intercepts hidden metal impurities to prevent equipment jamming and screw abrasion. The qualified materials then enter the AGF crusher and are evenly shredded into standard 3×3cm film fragments, creating optimal material conditions for the deep cleaning process of the downstream pp pe film washing system.
After crushing, the film fragments undergo two rounds of circulating water cleaning and one round of intensive friction cleaning. The multi-stage cleaning technology of the plastic washing recycling machine thoroughly strips stubborn sediment and residual dirt on material surfaces. Subsequently, the clean film fragments are deeply dehydrated by a non-plasticizing squeezer. Under standard configuration, the moisture content of finished film flakes is stably controlled at 5%-8%, fully meeting conventional plastic granulation production standards. To help clients achieve higher-grade product quality, the pp pe film washing system supports an optional hot air drying system, which can further reduce material moisture to 3%-5%, enabling recycled plastic flakes to meet high-standard industrial production and support high-value downstream processing.
Independently developed and manufactured by Kitech Machinery, this high-performance plastic washing recycling machine features ultra-wide material adaptability beyond single-material processing limits. The versatile pp pe film washing system can efficiently process various common soft plastic wastes, including plastic soft films, foam materials, plastic filaments, packaging bags, woven bags and textile fabrics. It is compatible with multiple plastic raw materials such as PE, LDPE, HDPE, LLDPE, PP, BOPP, ABS, EPS, XPS and PS. A single set of plastic washing recycling machine fulfills multi-category plastic recycling and cleaning requirements, helping clients save equipment procurement costs, reduce plant space occupancy and maximize return on investment.
Committed to manufacturing high-quality, cost-effective and eco-friendly plastic recycling equipment, Kitech Machinery always focuses on the actual production pain points and diversified demands of global recycling clients. With mature pp pe film washing system technology, strict quality control standards and rich overseas project experience, we provide customized one-stop plastic washing recycling machine solutions for different regional environments and material types. All production lines adopt modular design, supporting flexible capacity configuration, easy installation, low maintenance cost and long-term stable operation, which perfectly fits the small and medium-sized plastic recycling factories in the Middle East market. In the future, Kitech Machinery will continue to upgrade equipment technology and optimize product performance and after-sales services, empowering global enterprises to realize efficient waste plastic recycling and green compliant production, and contributing to the sustainable development of the global circular economy and ecological environment protection.
Benefiting from the multi-stage deep cleaning and precise dehydration of our plastic washing recycling machine and professional pp pe film washing system, the processed LDPE film flakes deliver outstanding quality for downstream granulation. The fully cleaned and low-moisture film raw materials effectively avoid particle black spots, bubbles, impurities and uneven plasticization during the granulation process. The final recycled LDPE pellets feature high purity, smooth surface, uniform texture and stable physical properties, with highly consistent color and quality. These premium regenerated plastic particles can be widely used in film blowing, injection molding, extrusion and other downstream processing industries, meeting high-standard production requirements and bringing considerable profit margins for recycling manufacturers.
If you are also facing problems such as heavy sediment pollution of waste film, low cleaning purity and high flake moisture content, and are looking for a stable and high-efficiency plastic washing recycling machine and reliable pp pe film washing system for your factory, feel free to contact Kitech Machinery. We provide free project evaluation, personalized production line configuration and professional after-sales overseas installation service to help you quickly improve recycling efficiency and create higher economic benefits.
📱 ：+86 13962472339 📩 ：contact@kitechpm.com
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