Customer Case in New Zealand: KSP single-stage pelletizing line with self-cleaning laser filter was successfully run at our customer's factory!
Warm congratulations! The KSP single-stage granulation line (equipped with self-cleaning laser filter) exported to New Zealand by Kitech Machinery has been successfully installed and debugged at the customer's factory and officially put into stable production and operation!
The KSP single-stage pelletizing line that has been successfully operated this time is a representative work of Kitech Machinery's advanced plastic recycling and granulation technology. Its core highlight is the integrated self-cleaning laser filter. This technology effectively solves the problem that PP (polypropylene) materials are easily contaminated by impurities during the production process, and significantly improves the purity and quality stability of the product. The whole line design integrates feeding, plasticizing, granulation and drying. The structure is compact and efficient, which perfectly meets the customer's demand for high-performance, low-maintenance granulation equipment. The KSP granulation system is also suitable for processing plastic flakes of different materials such as PE, ABS, PS, HIPS, PC, etc.
With the careful debugging of the senior engineer team and the joint efforts of the customer, the equipment quickly reaches the best operating state. At present, the production line is continuously producing high-quality PP granules for New Zealand customers, which means that Kitech Machinery's high-end equipment has once again been recognized by the international market and successfully served global customers.
Introduction to important components of KSP granulation system
1. Screw feeder
The stainless steel feeder can efficiently transport PP raw materials to the single screw extruder. The built-in magnetic frame can effectively remove magnetic metals in the material and protect the main extruder. Kitech Machinery can customize the feeding speed for customers according to different production needs.
2. Single screw extruder
The barrel and screw made of high wear-resistant alloy material independently developed by Kitech Machinery have excellent plasticizing performance, and the output and service life are 20%-30% higher than ordinary extruders.
3. Self-cleaning laser filter
The self-cleaning laser filter can automatically remove impurities during operation, without the need for customers to manually replace the filter, thereby reducing the subsequent maintenance cost.
There are thousands of laser drilled holes on the laser screen plate, with an accuracy of up to 80-800 microns, ensuring efficient filtration.
The laser screen plate is made of wear-resistant chrome-molybdenum steel with a thickness of 1.5 mm, ensuring a long service life and reducing the frequency of replacement.
4. Pelletizing and drying system
The European-designed water ring granulator produces particles of uniform size and non-stickiness, which meets the international granulation production standards. The matching vibration drying system, combined with vibration drying and horizontal centrifugal drying, can effectively remove moisture from the particles.
5. Touch screen control panel
Siemens PLC program and touch screen, with built-in parameter memory function, no need to repeat settings when changing materials, avoiding errors or failures caused by manual operation.
The "interlocking system module", "dual-circuit emergency stop" and "safety relay" are used to ensure the personal safety of operators on the entire line.
The successful delivery and operation of this New Zealand project is not only an important step in the internationalization strategy of Kitech Machinery, but also a vivid practice of our concept of "innovation-driven, ingenious manufacturing". Kitech Machinery will continue to be committed to providing smarter, more reliable and more environmentally friendly solutions for the global plastics processing industry!