Raw Materials
KPET series PET bottle washing machine
PET (polyethylene terephthalate) is a widely used plastic material, especially in beverage bottles and food packaging. The recycling of PET has important economic and environmental significance. Kitech provides a complete set of plastic recycling and washing system solutions at chemical fiber level, food packaging level and bottle to bottle level.The modular design makes it easy to have different combinations according to each requirements of the customers.Kitech provides customers with efficient and economical plastic recycling solutions, which helps to promote the sustainable development of the plastic recycling industry.
Product Parameters
Bottle to bottle grade washing system | ||||||||
Type | Capacity(kg/h) | Energyconsumptin(kg/h) | Steamconsumption(kg/h) | Chemical consumption(kg/h) | Waterconsumption(kg/h) | Installationpower(KWH) | Space(m²) | manPowe |
PET500 | 500 | 110 | 500 | 10 | 0.7 | 220 | 700 | 6 |
PET1000 | 1000 | 170 | 600 | 14 | 1.5 | 395 | 800 | 8 |
PET2000 | 2000 | 340 | 1000 | 18 | 3 | 430 | 1200 | 10 |
PET3000 | 3000 | 460 | 1200 | 28 | 4.5 | 590 | 1500 | 12 |
PET5000 | 5000 | 680 | 1500 | 50 | 8 | 850 | 2000 | 12 |
Sheet grade washing system | ||||||||
Type | Capacity(kg/h) | Energyconsumption(kg/h | Steamconsumption(kg/h) | Chemicalconsumption(kg/h) | Waterconsumption(kg/h) | Installationpower(KWH) | Space(m2) | manpower |
PET500 | 500 | 110 | 500 | 10 | 0.7 | 220 | 700 | 6 |
PET1000 | 1000 | 170 | 600 | 14 | 1.5 | 395 | 800 | 8 |
PET2000 | 2000 | 340 | 1000 | 18 | 3 | 430 | 1200 | 10 |
PET3000 | 3000 | 460 | 1200 | 28 | 4.5 | 590 | 1500 | 12 |
PFT5000 | 5000 | 680 | 1500 | 50 | 8 | 850 | 2000 | 12 |
Fiber grade washing system | ||||||||
Type | Capacity(kg/h) | Energyconsumptin(kg/h) | Steamconsumption(kg/h | Chemical consumption(kg/h | Waterconsumption(kg/h) | Installationpower(KWH) | Space(m2) | manpower |
PET500 | 500 | 70 | 300 | 10 | 0.7 | 190 | 500 | 10 |
PET1000 | 1000 | 140 | 500 | 12 | 1.5 | 340 | 700 | 12 |
PET2000 | 2000 | 280 | 800 | 16 | 3 | 390 | 1000 | 16 |
PET3000 | 3000 | 350 | 1000 | 25 | 4.5 | 520 | 1200 | 18 |
PET5000 | 5000 | 590 | 1200 | 40 | 8 | 920 | 1500 | 25 |
product details
De-Baler
De-Baler is a kind of equipment specially used for waste plastic recycling and processing, mainly used to disassemble plastic bottles compressed into bricks or bundled into packages. These machines are usually located at the front of the plastic bottle recycling line, preparing for subsequent crushing, cleaning and processing steps.
Belt conevyor
Feeding hard PE PP PC PS ABS materil to Shredder
1. Heavy duty type, made of rubber or PVC, Strong and durable
2. Equipped with leakproof baffle, good sealing performance
3. Equipped with frequency converter to realize frequency control of feeding
4. Equipped with bracket and roller for easy removal, installation and maintenance
5. Motor with cover to protect operaters which meets CE standard
Magnetic belt
As optional be installed on belt conveyor
1. Remove Metal Impurities in Raw Materials
2. Improving the Purity of Recycled Plastics
3. Protection of Processing Equipment
4. iron removal efficiency: more than 90%
Eddy current separator
Non-magnetic non-ferrous Metal eddy current sorting machine:
1. It can be adapted to wide range of material sizes
2. Good property of demagnetization≥99% ratio.
Trommel
Trommel is a screening device commonly used in the plastic recycling and processing industry to remove small size of sands, stone, metal, caps and impurity less than 50mm by rotary centrifugal force.
The tank is hot galvanized for antirust and anti-corrosion, efficiently preventing the corrosion because of raw material contact.
Label remover
PET label remover is a device specially used to mechanically remove the labels from bottles, and separate the labels and bottles pneumatically , the label remove efficency is more than 95%.
Pre-washer
Clean the bottle surface and remove the dust, mud and other contaminations. If inputting the steam or hot water (about 80 ℃), it can remove the oil efficiently, and easily make PVC bottles to turn to white color, which helps workers to select PVC bottles. Motor power: 15-30KW
polymer and color optical sorter
Optical sorting machine is mainly used to improve the sorting efficiency and purity in the PET bottle recycling process. non-PET , motley bottles and colored bottle can be removed, PET bottles of the same color can be carried out to the next process.
Manual Sorting
Manually remove non-PET bottles, colored bottles, and caps
Crusher
Cutting the material to less than 14mm. Crushing with water to protect blades and prevent PET from thermal degradation. Uniform of bottle flakes’ size and less powder created.
L shape Belt conveyor
Connect with shredder and sending material to washing tank
1. Heavy duty type, made of rubber or PVC, Strong and durable
2. Equipped with leakproof baffle, good sealing performance
3. Equipped with frequency converter to realize frequency control of feeding
4. Equipped with bracket and roller for easy removal, installation and maintenance
5. Motor with cover to protect operaters which meets CE standard
PLC controller
Human-Machine Interface (HMI), easy to operate, simplifies the operation process, capable of one-touch start and stop, real-time monitoring of data, enhances the level of automation, all electrical components are made with world-class brands such as Schneider, ABB, LS, Siemens, etc., ensuring a long service life and making it more convenient for maintenance.
Washing tank
Clean Pet materials to remove dust, oil, sands, glue, chemicals,floaing impurities and so on;
Hot washer
Make the label and glue loosen from bottles, and remove oil, chemicals and other organics contamination from PET flakes. Equipped with automatic soda dosing feeder for both liquid and solid materials, including PH value detect & control system as option;Input steam requirement: 200kg/h flux steam for each tank, 0.7MPa, ≥170℃; Caustic soda concentration: about 1-2%. Soak time: more than 20 minutes.
Screw loader
For conveying pet scraps to downstream machines
1. Screw adopt wear resistant stainless steel,
2. Screw thickness-5mm, wear resistant stainless steel,
3. Triple sealing, External bearing design, better for maintain and longer use life.
High speed washer
Make the label and glue loosen from bottles, and remove oil, chemicals and other organics contamination from PET flakes. speed up to 1200rpm.
Centrifual dryer
Remove the water from washed material
1. High speed dynamic balance treated
2. Inner shaft is made by 45# steel and nickel chrome plated ensures abrasion resistance and toughness;
3. Bearing: NSK high speed bearings, imported from Japan ,Bearing stand doubled.
4. Minimum speed 2200RPM, humidity remain less than 2% for rigid plastic material
5. Screens can be easily exchanged for maintenance.
Zig-zag Label Separator
Removing little amount of label and dust in PET flakes.
Double separation ensures label separation rate >99.5%, dust <1%, Unique “Z” structure design with dust filter.
Flakes optical sorter
Flakes optical sorter can effectively remove impurities from PET Flakes, such as PVC, PP, PE, PA, POM and other materials, as well as other colored PET flakes, so as to obtain high-purity recycled PET flakes.
Storage Buffer
Storage washed PETflakes, the slio is made of stainless steel, no contamination to the material and very durable and sturdy.
PLC controller
Human-Machine Interface (HMI), easy to operate, simplifies the operation process, capable of one-touch start and stop, real-time monitoring of data, enhances the level of automation, all electrical components are made with world-class brands such as Schneider, ABB, LS, Siemens, etc., ensuring a long service life and making it more convenient for maintenance.
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